Spartacus by Javelin - FINISHED - 1/2000

[Javelin]

Hi all, 

 

Although the Sea Installer isn't quite fully completed yet, circumstances don't allow me to continue on that build. I'm currently restricted to a "mobile modelling set" consisting of scraps of styrene, a couple of knives, files, drills and pliers, so bear with me on my next venture. 

This time I'm going for the Cutter Suction Dredger Spartacus. The most powerful one of its kind. Practically a big underwater rock drill. It's mainly used to deepen ports or build new ports in harder soil types, where "regular" trailing suction hopper dredgers (TSHD's) can't do the job or where very large volumes of sand need to be dredged to build up new port areas. 

It's probably the most complex vessel I've ever tackled as a modelling subject and this is also partly the reason I'm going to try to put it in a bottle. In my regular larger scales 1/400 or 1/700, it would become such a long build that I'm unlikely to ever finish it. The tiny 1/2000 scale allows me to leave at least some of the extensive details off. 

Getting it into a bottle is of course a challenge by itself. I'm not going to "just put it in", I'll be showing it doing one of its operations underwater. 

I don't have a bottle for it yet, but I'm using the dimensions of the Sea Installer bottle for my reference and design ideas. 

Here is the website of the beast itself (yes, it even has a website😁😞

CSD Spartacus

 

I would like to display her when installing/moving her anchors. One anchor hanging free, the other on the bottom along with the cutter ladder (center part supporting the big drill)

Spartacus project

 

Overall I'll go for a similar look as Sea Installer, having a bottom part at the bottom of the bottle, with epoxy for the water layer. I will however try to cover the sand with a tiny layer of liquid acrylic gel, hoping to make a smooth transition and either expel or trap any air bubbles before putting epoxy inside. 

 

Initial idea is to mount the whole thing on a base plate, which will hold the spud pole aft of the vessel and the cutter ladder forward of the vessel. I would then cover that plate with sand-acrylic mixture and insert it without the spud pole. I will insert it into a sand-acrylic mixture in the bottle to make it blend in. I will then try to mount the lower part of that spud pole in a pre-drilled hole in the plate, so I'm sure it'll stand upright and is held firm. 

Afterwards I'll mount the ship on top of that spud pole. 

 

The hull normally fits into a bottleneck, however, due to the square section of the vessel and its superstructure, I'll need to mount a couple of things separately and other will have to rotate etc. Hopefully an interesting process. 

Initial effort and size. 

 

Start of hull build-up:

 

As you probably noticed, that is one hell of a complex hull. Splitting it could make things a lot easier, but that's not an option here, as the central cutter ladder will have to hinge (insert in bottleneck in "seagoing position" and then lowered to the bottom) and is hanging by wires on the huge forward gantry. I will have to make those in 1 part to make that work. 

Below is the hinge part for the rudimentary ladder. One 1mm layer is below that to hold it in place. 

 

And here is where I currently am. The lower layer in place, but not glued. Since I don't have any paint in my mobile set, I've decided to make a decision I don't like.

The ladder needs to be painted before I insert it, however I don't want to wait to continue the hull until I have paint available. I will therefore cut small pieces from the bottom plate, so I can mount that bottom plate, sand and shape the hull, and insert the ladder hinges and the cut out pieces afterwards. 

 

I admit this project may be over ambitious considering the amount of detail and rigging all around the vessel and my lack of experience in this tiny scale. It may turn out impossible, but we'll see where it goes. 

[Javelin]

A small update. Started the forward gantry, which is also the limit of my intended bottleneck. 

 

I also started the superstructures. However I'm stuck with a semi-finished deck. I can't mount the main deck yet, since I'd need to paint and add additional detail below it. I therefore shaped it a little oversize and keep it in place centered on 2 pins to proceed with further structures. It does mean I can't really mount anything yet.  All is dry fit for now. 

The horizontal part of the gantry is a bit thin and "light", so I'll lower the main verticals and add a thicker and better shaped top part. The ladder underwater is supported by this gantry, so I'll need to make rigging between those two parts. I intend to make that rigging fixed, then hinge the ladder in upper position to insert it into the bottle, then extend it down again once in the bottle, where it will act as the second support. 
As you can see, I now use a laundry pin to keep the ladder from slipping forward and the ship from leaning over. I intend to glue a fixed piece of styrene to hold that ladder in place and cover that with sand to hide it. 

 

 

 

The last pic shows the main spud in normal sailing position, this is however just for the placement of the details. I will be displaying the spuds upright. 

[Javelin]

Guess it's time I'd give some more explanation about how this thing is supposed to work. 

 

Essentially it all started with the well known bucket dredgers. An evolution of those was to have a rotating cutter head, with the broken soil being pumped away. In the beginning they were small stationary barges, with only their spud poles to keep them in position. When they were finished in one area or when they had to move for traffic, they were being towed, mostly astern, to a new position, where they'd position their central, main spud and deploy the anchors to start working again. 

At long distances from shore or reclamation areas, they'd use booster pontoons, equipped with 1 or more pumps along the floating line in order to get the soil where it was needed. 
Slowly the cutter suction dredgers were growing in size, additional pumps were added to the vessel itself. Additionally they'd get barge loading facilities so they could work in areas where pipelines couldn't be used (traffic etc.) or when the soil had to be dumped somewhere far away. 

Due to this, also the supporting vessel, which was used to deploy anchors, bring logistics, move the vessel and arrange the pipeline, had to grow as well. At some point, it became more practical to give the dredger its own propulsion and make it a real ship. This way it could transfer from one place on the planet to another without being towed or transported on a heavy lift ship. It also gave more freedom to move the dredger, while the supporting vessel could tend to the pipeline. 

 

Recently I've been working on the spuds for the tiny model. 
There are two spuds, 1 is forward and centrally mounted on a carriage that is being pushed forward and backward by a hydraulic piston (in reality, when the spud is in the ground, it's the ship that's being moved forward or backward). The other spud is called the auxiliary spud and this one can only be pulled up and lowered, no longitudinal movement. 

The vessel moves from portside to starboardside and back while the main spud is in the ground. The spud keeps the ship from being pushed backwards by the force of the cutter. Once the cutter comes in the port or starboard corner, the ship steps forward and then swings back. When in the opposite corner, it steps again forward and swings back, this is done until the spud carrier (hydraulic cylinder) is at the end of its stroke. 

Then the auxiliary spud is lowered in the ground, the main spud is lifted and the carrier is brought forward again with the spud off the ground. Then the main spud is lowered in the ground again, the auxiliary spud is lifted and the ship starts swinging again. 

 

Below you can see the spud on the model. The main spud is made of two parts, the lower part holds the ship up, while the upper part is just part of the model. You can actually see the ship lean back due to the backwards force of the forward support/cutter ladder against the laundry pin. I will however fix that spud upright by adding another layer on the base plate. 

 

For the auxiliary spud, I needed a different solution, its supporting structure has a hinge in it, so the spud will be lowered horizontally to pass through the bottle neck. It will almost look realistic as the spuds are both put in a horizontal position when the ship has to sail from one port to another. When it shifts during dredging, both spuds are simply hoisted as high as structurally possible, but they stay upright. 

This is all still dry fitted. 

 

I have in the meanwhile decided that despite the difficulty to work on the lower level afterwards, I will mount the main deck/ crane deck anyway. Otherwise I'd already be stuck. If I do mount that deck, I can continue the construction much longer with my mobile equipment. 

 

 

[Javelin]

Made some more progress. As mentioned before, I mounted the crane deck. All in all I should be ok for the painting, as almost everything below it is very dark green (Moss Green), so painting won't be that delicate. 

In the meanwhile I've mounted the anchor booms. 

Small idea of what they're used for. As I've mentioned in last post, the dredger swings from port to starboard and back around its spud, moving the cutter ladder and the big cutter. 

These swings are done by pulling and veering (big) anchors. in Spartacus' case, the anchors are 60t Stevshark anchors (which are used to permanently moor offshore vessels as well). These anchors are connected to the ladder through sheaves just behind that cutter. The winches are mounted just in front of the accomodation block. 

As the dredger moves forward, the angle of the wires between the ladder and the anchors becomes worse, certainly when the dredger is in a corner. The pulling vector to move out of that corner becomes bad as the dredger moves forward of its anchors. At some point the anchors have to be moved forward, along with the dredger. At that point  the anchor boom is swung out, while at the same time pulling in the neuring wire (to pull the anchor out of the bottom). Once in the corner, the anchor is pulled up, hanging in the anchor boom and the anchor boom is then moved forward. Once in a more forward position, the anchor is lowered again and the wire to the ladder is pulled tight. The boom is swung back in while veering the neuring wire, to lay it on the bottom and out of the way of the cutter. Then the dredger moves back to the other side. 

 

 

The two small 0.3mm steel wires you see represent the gantry crane track. Here they are still dry fitted, but I will glue them early on. This will help me divide the deck in fixed parts and force me to stay to scale with all small structures that come around the tracks. This will avoid cumulative (and very visible) errors later on. 

In general all large components are now ready (but dry fitted). So I can continue with small components like hatches, deck houses, containers, pipelines etc. to give her her typical cluttered look. 

 

The idea is to rig the anchor booms in outward position and then fold them inside, to be deployed again once inside the bottle. I'll probably depict her with one dredge anchor at the waterlevel and 1 on the bottom. A moment when the dredger arrives on a new cut. The challenge will be to make, and keep, the rigging tight. 

[Javelin]

Not much progress to report. I've been mainly building 20 20ft containers, of which I'll probably use around 15 or so. I still need to make some half-height containers and probably a tank-container which is also frequently used on this vessel. 

Furthermore I've finished some of the main winches (Anchor Hoisting Winches and Guy winches, the latter of which are used to move the anchor boom in/out). Remaining are the largest, the Side Winches, the ones that pull on the anchors to move the ladder and vessel back and forth. 

 

For today's post I decided to share my way of making small sheaves or nice equally sized pieces of wire. I use the same way to make the end of a rod flat, which is a difficult thing to make nicely at a 90° angle. 

For large diameter discs, I use a normal leather punch for making holes in belts. However for small things, like 0.5mm, 0.8mm or 10mm pieces or sheaves, I use following method. 

Drill a hole in a piece of styrene with the same thickness as the length you require. In the example below, I wanted a 1mm-diameter disc with a thickness of 0.5mm. 
So I drilled a 1mm hole in a 0.5mm thick piece of styrene. 

Then you insert the rod and just let it protrude. Later on, I put it on a flat surface and cut it off using the sheet as a knife guide. 

Then, while pushing the styrene down on a flat surface (steel ruler) I file along the sheet until the rod is flat with the sheet edge.

 

I then punch it out using a piece of wire. 

If you want them thinner (in this case I went to 0.3mm thickness) I insert my small disc into a 1mm hole in a 0.3mm thick piece of styrene and I repeat the same process. 

In this way I ended up with 4 identical 1mm discs for use on the vessel. 

 

When making a flat surface at 90° on a rod, I use the same method, except that I don't cut off the rod. I simply let it protrude along a piece of styrene and file it flat against the sheet. In that case I often use a 2mm thick piece and pay particular attention to drilling the hole straight. 

 

Same works with 0.5 or 0.8mm brass rods. 

 

 

Edited May 30, 2023 by Javelin
Further clarification added

[Glen McGuire]

Javelin, sorry I am late to the party.  This is another unique and fascinating type of ship you have chosen for your SIB project!  Where in the world do you come up with these?  😃

 

Also, what material are you using to make the hull?

[Javelin]

Hi Glen, 

 

it's a mix of circumstances I guess. I used to sail in the Merchant marine, however those ships (large tankers) aren't very suitable for bottling, you have to reduce the length so much to fit inside a bottle, that you automatically end up with a tiny scale. That in turn makes for a very low height and width of the subject, which means it would simply fit through a bottle neck without any "special" features, they also don't really fill a bottle very well, apart from their length. 

When I changed career to dredging, I got a wider view on these working vessels with very irregular shapes and dimensions. They're also generally smaller, which allows for larger scales. 

Although it is forbidden for me to post onboard pics, I guess I can post pics of the vessel itself as practically anybody can see it, and take pictures, this way. 

 

The above picture is more or less what I'm aiming at in my bottle. The main difference would be that I want the ladder on the bottom and 1 anchor on the bottom (ladder is up in this picture, you can see it behind/inside the forward dark green platform). 

 

Funny you'd ask for the material. It's sheets of styrene/styrol of different thickness glued on top of each other. It's funny because my technique is more or less stolen from you  The only difference being the styrene instead of your method using wood. I got inspired for the gallery on this ship, as well as the small rooms aft inside the hull by your work to insert cannons in one of your builds. 

 

Currently working on the dredge anchors themselves and then one of the main remaining items is the large travelling gantry crane. The idea is to mount it with two pins to the superstructure, with the crane laying down, in order to be able to rotate it upwards when the vessel is inside the bottle. Haven't really completely thought this one out, but I guess it might work this way. Just need to take into account that the auxiliary spud will also be folded forward. 

 

I've also built the gantry version 3, I made it thicker with each consecutive version to attain proper angles on the small wings on the sides. 

 

Edited June 1, 2023 by Javelin

[Glen McGuire]

11 hours ago, Javelin said:

It's sheets of styrene/styrol of different thickness glued on top of each other. It's funny because my technique is more or less stolen from you 

Well, I stole my layered hull technique from Amati and their Hannah kit which was my first SIB effort!  We are a den of thieves!     

[Roger Pellett]

Great picture and fascinating model.  Are the dredge spoils piped ashore?

[Javelin]

That depends. Preferably a floating pipeline is used, this ranges from a few 100m till several miles. Occasionally, when distances get long and traffic needs to pass, the floating line is connected ho a sinker line on the bottom, so traffic can pass over it. You do still need a floating line to give flexibility to the dredger. The pipeline is connected to a swiveling connection on the stern of the vessel.

Spartacus Stern Connection

 

In cases where this not possible, the dredger can either load barges using 1 or 2 barge loading pipes, T shaped on PS on Spartacus, or pump it in trailing suction hopper dredgers using the stern connection and a pontoon. 

On Spartacus, the pipes are 1.2m diameter and she can pump between 14 and 19km depending on material density and pipeline diameter. 

I still need to build the barge loading towers, I'll have to hinge the inwards to pass the bottle neck. 

Edited June 21, 2023 by Javelin
Just figured out how to insert an external image

[Javelin]

Time for a small update. 
Got distracted by garden chores and it's quite hot over here. 

 

Made the two dredge anchors. This type of dredger has its "nautical anchors", which fulfill the requirements for a ship, and "dredge anchors", which are required for the dredging activity. The dredge anchors are waaaaaaaaaaay larger than the nautical anchors and weigh 60t, with the option to add another 30t of ballast in order to give more holding power in difficult soil. They called Stevshark anchors and are normally used to anchor floating structure on a (semi-) permanent basis offshore. 

I had to make tiny versions of it and the only reason I could produce something resembling the real thing, is that in reality they are quite huge. 

When not in use, they are stored in the anchor chairs on each side of the vessel below the anchor boom. You can compare to the guys walking by...

 

And here is my version of them. Each anchor is made of 7 parts for now. I'd like to add a bit more detail, but am somewhat reluctant to screw it up. Would also hardly be visible inside the bottle I guess. 

 

And both of them, laying on their backs. It's my intention to have one of the anchors in the midst of its deployment sequence, with the anchor just on the bottom, while the other anchor would be hanging around waterlevel/epoxylevel underneath its anchorboom. Up till now I've always had in mind to have the PS anchor deployed, but now that I think of it, perhaps its better to have SB deployed... Something to think about. 

 

Finally possible to paint, so I'm preparing to put some primer on the hull. 

[Glen McGuire]

1 hour ago, Javelin said:

Would also hardly be visible inside the bottle I guess.

Half the stuff I make for my ships is hardly visible inside the bottle as well.  But we know they are in there and that's what counts!!

 

So is the Stevshark anchor the giant rusty thing hanging from the boom (circled in red below) and the nautical anchor the one I've circled in yellow?

 

[Thukydides]

This is very impressive. Working at this scale it is wild how much detail you are getting in there.

[Javelin]

@Glen McGuire, that's correct indeed. The nautical anchors in this case are recessed into the hull to avoid getting tangled on them with the wires or worse, having them caught by one of the workboats or barges when approaching the Spartacus. In normal merchant shipping, when the anchors are recessed instead of sticking out of the hull, it means the ship has an ice class. (where recessing the anchors is done to avoid them from being hit by ice that is pushed up by the hull). 

 

@Thukydides, thanks. The secret is often the manipulation of parts while shaping them. Unlike with kits, where you cut out the parts from a sprue, in this scale you often have to create a handle on them. I often make a sort of strip, shape one side of the part I want at the end of the strip, then shape the rest, all while using the strip as a handle. The last action is then to cut the last side of my part to part it from the strip. It's way more easy then to cut a piece the size of the part you want to make and then try to shape it, as you will have great difficulty to hold it while shaping. 

 

Another small update prior to primer. Must admit I'm rapidly losing interest in this project. Not entirely sure why. I primed it today and put some green on it and I was genuinely feeling annoyed during the painting... 

 

Here is the stern with the stern discharge pipe mounted. The bent piece at water level is where the floating line is connected. It can swivel and has a quick release ball-joint on the pipe. 

 

 

The Auxiliary spud is in it's final position here. Of course it won't fit through the bottle neck this way. That's why I created a hinge on the holding mechanism. In the following picture you see it hinged down. The lower ring will be glued to the spud, so it'll arrive at the correct height and look like it's attached to the hull. On the real ship, there is a big door that opens when the spud is tilted down. 

 

And a bow shot of the finished gantry with the sheave packs (little brown cylinders at the top) underneath. They are mounted on 0.3mm copper rod, which were then bent in a U-shape and drilled into the gantry. They'll be used to rig the ladder, with similar sheave packs. 

I've also built a slightly longer bottom plate, so it works better with the temporary laundry pins. I'll be mounting a piece of styrene in place of the forward laundry pin, which will then be covered by "soil". In reality the cutter is also sitting partly in the seabed, so that's not going to be an issue. 

Edited June 29, 2023 by Javelin

[Javelin]

Another small update. Looks small, but did a lot of detailing. I'm now working towards application of white primer. I'm using white primer instead of grey for parts that need to be white in the final coat. 

Additionally I've applied the grey primer to the hull and started with the Moss Green deck. I don't like glossy paint and normally I simply mix it with colourles matt paint to tone down the glossy effect. Unfortunately my matt dried out and inside the bottle, everything looks glossy after all. 

This is not the final coat of the Moss Green. 

In reality of the course the ship is less than half the size of this picture. As you can see I'm forced to work at about 0.1mm accuracy to make everything fit. The printer didn't really succeed in printing a lot of lines on this scale. 

 

I've also finished the anchor chairs in front of the accomodation now. Next step will be working towards finishing the hull to a level where I can paint the yellow-green. 

 

 

The installation sequence for now, in my mind, would be:

 

- Install base plate (pre-coated with sand-acrylic mixture)

- Blend base plate into acrylic base on the bottom of the bottle

- Insert lower part of main spud

- Insert hull and mount it on top of main spud, lowering the pre-rigged ladder to keep the vessel up

- Erect auxiliary spud

- Deploy anchor booms and anchors

- Pour Epoxy to steady the ship

- Mount funnels

- Deploy barge loading pipes 

- Erect crane 

- Mount accomodation block

Conclusion, the bottling process has a lot of chances to get screwed up... and definitely won't be a 5-minute job. 
Still a while to consider changes in the design/sequence since I'm a long way off from completing the vessel itself. (but at least we have a plan)

 

[Javelin]

I've made a start on that crane. Seems simple enough, but it doesn't fit through the neck due to its large square shape.

The idea is to drill two holes through its feet and mount it on pins to the aft superstructure. The aft superstructure will be glued in place before bottling. The crane will then be hinged down forward, on deck to pass through the neck. Once in, I'll have to erect the crane before putting the accomodation block in place (hope this makes sense). 

She'll be mounted more aft than on this picture as she's normally somewhere aft to avoid blocking the sight from the bridge when handling the anchors. 

 

Since I've been working with simply a circle cut-out from a page to see if things are passing, I though I'd use the Sea Installer bottle for some testing. To avoid surprises later on. 

 

 

I was happy to see the gantry fit through. I'll have to shorten the main spud a bit, but that's not an issue since it's always a question how deep the spud goes in the soil, so I have a few mm (meters in reality) to play with. 

[Glen McGuire]

Looking good!  Glad to see you have not lost interest like you mentioned in an earlier post.  Such a cool and unique ship.

[Javelin]

Well not entirely true. I'm building on autopilot so to speak. Pushing to get ahead with it and get rid of it. 

I'm on the verge of giving up. Perhaps I'll complete it without a bottle, as a gift to my son. It'll probably be that or just squash it under my foot (which is the faster way). 

I'm longing for something with sails, probably made out of wood too. It's been fighting with project all along. 

[Keith Black]

Maybe set it up on a shelf somewhere and let it rest for awhile. A much better fate would be a gift for your son rather than squishing it. 

[Javelin]

I don't like a shelf-of-doom. These things tend to annoy me greatly, being a brake on every project, I don't like to leave loose ends. 

 

As it stands, I'm now planning to keep the same lay-out, minus the bottle. I think I'll build up a box of 4 plexi walls, build the model inside, including pouring the epoxi to finally finish it by closing the plexi box on top. 

This would allow me greater access to the rigging during/after pouring, which would increase chances of succes. The anchor boom and its rigging are my greatest worries for bottling as its deployment should be done before pouring (= ship not very fixed yet). Tightening some of the lines and preventing the anchors to float in the epoxy were other concerns/risks. All those things can be fixed in an open box, but working around the corner inside a bottle is doubtfull at best.

[Keith Black]

Great plan!

[Javelin]

Thanks for the encouragement throughout the project Keith. 

 

Let me start off with an example of my production of small parts. In this case I needed to make 4 devices that were of the same dimensions. In such a case I'll determine which measurement is the most important one to be the same and which one I can adapt later on to make them match. 

Then I'll cut a strip of the most important dimension and start shaping the first part. Once it's ready, I cut it off and do the next one. 

 

And time for an overview of where I'm at at the moment. As you can see the barge loading installation is nearly in place. The large T-shaped pipes still need to be placed. 

 

It took me a while to realize that by cancelling the whole bottle idea (sorry @Glen McGuire), I wasn't restricted by that bottle anymore. Here was a drawing of the original idea, side view and forward view (from the bottle neck). The cutter head over the neck would have been cancelled considering the experience with the windmill hub on the Sea Installer project, but the bottle was to lay on a dredge anchor supported by some rocks. 

As you can see on the front view, the rigging would have been a nightmare and doing it ahead of pouring resin probably was a recipe for disaster. 

 

Since I realized this, I've gone back to an old concept for this vessel. Originally I wanted to do this in 1/400 scale without epoxy, but with a regular plexi box (which was probably going to take around 3 years to build). 

Below is a top view drawing in more or less actual measurements. I'll make a more precise one once I figure out what I'm going to use a base for this. 

 

Above is a top view. The ship's position you can figure out. Numbers 1 and 2 are the anchors, with number 1 anchor just being laid on the bottom. Number 3 is the floating line (on the surface of the expoxy). Number 4 is a multicat workboat stand-by near the anchor of the floating line. The multicat is there to simply fill up some open surface. I think I'll also treat the epoxy surface with acrylic gel for tiny waves. 

The straight lines crossing are the "cut" with the middle one being the center line, where the spud is positioned. That would be the lowest part, with Number 2 anchor on a more shallow area and perhaps for visibility, Number 1 anchor on the same depth or deeper than the cut depth. 

[Glen McGuire]

45 minutes ago, Javelin said:

It took me a while to realize that by cancelling the whole bottle idea (sorry @Glen McGuire),

Bottle or no bottle, this is still a very intriguing project and the detail of your components is superb.  So glad you are continuing work on this!  

[Javelin]

Been a while again. I had expected for a break, but due to unforeseen circumstances, I could continue the build. 

I've been detailing the ship further, I'm feeling without the bottling risk, I could expend the additional time on this. 

I've done some tiny rigging on the system that holds the spud and compensates the forces on the spud and vessel in large swell and/or forces from the cutting process. 

I've made some anchor winches as she doesn't have real mooring winches. Drilled tiny holes in a 0.75mm thick strip. Then cut to length and added the gipsy wheels for the anchor chains. 

 

The finished product, hugely enlarged. The other objects are a half-height container and a 10ft container. 

 

 

Fully coated the hull in yellow-green now, to avoid contrasts below the water line when painting the anti-fouling. 

 

 

 

I then continued with the bottom profile. A more detailed sketch was made. It was then divided in different layers with different thicknesses, based on real dredging operations. The original depth would be the highest point, that part I will probably litter with tyres, debris etc.. The lowest part would be a part that is already at the final depth. The middle part is slowly being dredged in layers to reach that final depth. I chose this lay-out so the deepest part would give a proper visibility on the anchor and dredging cut, while showing some specific issues with having the anchors in deeper and shallower water than the ladder itself. This can give some issues with the wires below the surface. 

As you can see, I started with the vessel outline and anchor positions. I then chose an orientation and measurements and last, but not least drew the layers and measured them from the sketch. 

In the lower right corner I've made a small sequence note as I'd probably screw up if I didn't write these things down. 

This whole profile will be covered and smoothed out with sand-acrylic mixture. 

The "dredge layer" with the semi-circle, is made too large, so I can adjust to push the ladder back and hold the vessel evenkeel on the spud. 

 

The anchor boom will be swept more aft eventually. You can also see the large hydraulic mechanisms to tilt the spuds from horizontal to vertical and vice-versa when shifting between sailing and dredging. 

 

Most parts are still dry-fitted since I'm still adding the details. Having the big parts loose leaves me more space to manoeuver the pincers in. 

 

 

[Thukydides]

It really is amazing how much detail you get into such a tiny project. Great job.

[Javelin]

Then it was time to start coating the bottom. First coat. 

As you can see it was a bit too liquid to stay on the vertical surfaces, but that's not too bad. I also opted not to give the styrene a dark coat. I've thought about it, but I believe it would give an overall darker appearance, obscuring the anchors etc. once it's submerged in epoxy. Also the sand would probably not stick very well, while now it is bonded directly to the styrene plate. 

In the right corner you can also see one of my secret measuring tools. The paper Ikea measurement tapes are easy to use as you can bend them and measure between obstacles etc. where straight rulers can't be used. 

You can see the spaces where the anchors should be. I'm going to "cheat" by rigging the wires to the small steel brackets that are drilled in the plate and later on put the anchors over these brackets. It would be difficult to attach the wires directly to the anchors and create enough tension to keep the wires taut. 

 

Test fitting of the ship. After this test, I decided to actually change the position of the PS bracket since the original position is a bit too much forward. 

 

 

Everything fits, so I'll continue with the second layer of sand, this time with more density, less liquid and just filling up spots where the first layer is too thin. 

[Javelin]

Small steps forward. 

Started rigging the anchor booms. They're held by a large pendant wire at the top and 2 smaller auxiliary wires. Don't forget that the anchor booms are over 40m (120ft) long and the anchor weight itself is 60t (+ force to pull it out of the ground and additional optional ballast weight). 

I had tiny 0.3mm holes drilled in the gantry to pass the wires through and similar (but not all the way through) holes in the anchor booms to attach the wires. In the original design I was hoping this would allow me to hinge the boom in to pass the bottle neck and then pull it outwards once inside the bottle. Not entirely sure this was going to work. In any case I have glued the anchor boom in a fixed position on the model now. Will make life easier later on. 

 

 

I've also continued on the base with that 2nd layer. Looking at it now, it does look overscaled, I am planning to cover this with a layer of gel to avoid air bubbles in the epoxy later on. Due to the overscaled look of this sand, I believe I would simply paint sea bottoms in any future 1/2000 scale builds, perhaps with an acrylic base to create more texture. 

I have also added some different shades of green, although I'm not entirely sure anything would grow at such a depth. It does give a contrast with the original sea bottom and the cut parts in the end. 

As you can see, she also received the barge loading T-pipes. 

Considering the top view now, I might adjust the lay-out with the floating line going to PS of the dredger and the multicat approaching on the SB side to balance the whole display a bit. 

 

 

[Javelin]

Another small update. I've more or less finished the cutter ladder. The central shaft that connects the cutter to its motors as well as the pipeline from the underwater pump to the rest of the vessel was added. The small upstanding parts are guiding rollers for the side wires that run from the deck of the ship all the way to the anchors. They need to keep the wires clear as the ladder can move up and down and you don't want those wires under tension to touch anything. 

 

I'm somewhat stuck as to the next steps now. I figure I'll glue the ladder in place on the ship and connect the rigging between the ladder and the gantry (that moves the ladder up and down). First however I'll have to install the auxiliary spud and clamps. 

 

I've also started the multicat/workboat. This one is called Auxilia (named after the Roman Auxiliary army in which Spartacus might have served in his time). She is quite big for a multicat and especially ordered to work with Spartacus as other multicats aren't powerful enough to handle the large anchors etc. She has that regular roll in the front and a typical box shape. She has 3 propellors and a bow thruster in a protruding structure in front. Equipped with two heavy winches as well as two 60t cranes to handle stores, cutters and anchors. 

 

She'll likely be placed in following position, to fill up the space in the back. Not sure if the styrene will float on the epoxy and whether I'll need to hold it down during curing or hold it up to keep it from sinking. 

 

The blue covered surfaces around are the panels I built to pour the epoxy. They'll be temporary and I could have made them from regular styrene, but I wanted them transparent so I can monitor the epoxy during the pour. They're slightly oversized to avoid the epoxy spilling over the sides, yet not too high to give me more freedom to move around during the pour. 

Edited September 8, 2023 by Javelin

[Javelin]

After a lot of hesitation on the real order of installation I've decided to push ahead on anything underwater. The plan is then to pour it in the resin and install the remaining parts when the hull is firmly sitting in the epoxy. Same for the multicat. Still strugling to get a convincing floating line. Although a pretty big line, it's still tiny at this scale. 

 

I've first installed the spuds and the clamps on the spuds. I'm also working on the propulsion (you can see one shroud already in this picture). I've opted to do this at the end of this process since the propulsion (like on the real thing) is vulnerable, and I was afraid to break it off during manipulation later on. 

With those spuds and anchors booms in place, it's a real pain to handle it. I can only lay it flat on its starboard side, since nothing's sticking out there, but I can't sit her up straight nor put her on her portside... 

 

[Quimp Slattery]

This is akin to writing poetry on grains of rice! It’s an astonishing process. Good luck with it.