usedtosail

I finished planking the port side outer bulwarks. I set a compass to the height of the bulwarks above the plank sheer and drew lines across the sections. In most cases, I had to remove about a half a plank width, so I carefully used a razor saw to cut off most of the excess, then sanded the tops fair so the main rail pieces will run smoothly. I thought at one point I would have to lower the sieves, but I had just enough clearance for them when sanded. I left the planks at the curve of the bow as is until after the starboard side outer bulwarks are planked. I was able to sand these bow planks smooth without any big gaps, so I am pretty happy with the planking so far. I was also happy that the sides of the spar deck gun ports all have pretty much the same shape and width. Here is how the port side came out. The starboard side is still just the inner support pieces in these pictures. Now to repeat on the starboard side, and hope that the two sides come out similar.

Thanks Evan for the information on the whaleboats. I'll not be adding them to my build then, but will add a gig or cutter like the article mentions.

Hi Mike. I didn't buy any nails with the pliers, but have used them on all kinds of nails that I have received with various kits, as well as regular sewing pins.

Check here: http://www.consumercrafts.com/store/details/catalog/jewelry-adhesives/GS100?CAWELAID=120132600000003290&gclid=CP3M5s6C0r4CFZJr7AodUyEA8w

I bought a pair of these and really like them: http://www.micromark.com/pin-insertion-plier,10735.html

Thanks for the tip, Don. I'll have to try that sometime.

I have managed to get most of the port side outer bulwarks planked. The area between the second gun ports across the bow is still being worked. But, I was able last night to sand the planks flush (almost) with the sides and bottom of the gunports. I have left a little material there to sand off when I do the inside bulwark planking. When I sanded down the through hull sieves, the piece of dowel I had on the inside started to be sanded, so no longer looked round. I had made these too wide. So, I popped them out and made new ones, using a smaller diameter dowel inside. I also didn't like the old ones because I didn't completely frame them on the sides, so I took the opportunity to add those side pieces to these. Here they are installed in the slots and sanded flush. I am going to have to use some wood filler on these planks, but not too much. I think the bow planks will need more, as getting them to line up nicely along the sharp curve was a pain. Should have pictures of that area soon.

Nice work on the stern. I can't wait to see how this will look compared to the stock stern in the kit. Stay calm. Modelling is a big help (most of the time).

That shot would make an excellent book cover. Just saying...

Finally some outside planking going on. I am starting with the easy part, the outer plank sheer and planks to the main rail. I installed the plank sheer in a couple of pieces, with a single piece wrapped around the bow. I first soaked and bent it around the bow and then glued it after it had dried in place. In these pictures the plank sheer is being glued on except the bow, which is being bent and drying. At this point I realized that I had not added the back pieces for the quarter galleries, so I dug the laser cut top pieces out and made the two bottom pieces. I bevelled the edges of these to fit together at the angle of the knuckle in the transom. As I was dry fitting them, I came to the conclusion that the bulwarks were too high at the transom. I used a steel ruler to extend the tops of the solid pieces along the sides to the transom and and marked this as the top. The backs fit perfectly then, but I had to trim off some of the last bulwark pieces at the transom, which I was able to do with a razor saw and some sanding. I then just had to extend the slot for the stern bumpkins. The rear sieves are now much closer to the top rail, but looking back on the plans and pictures of the actual ship, they are just under the rail, so it is all good. I needed a way to secure the gallery backs so they would be flush with the transom and stay at the right height while the glue dried, so I clamped a couple of planks to the transom that I could clamp the backs to. Here are the backs being glued in place: The bottom pieces I just held in place while the glue tacked up. Here are more planks being applied between the spar deck gun ports. This shot has almost all of the clothes pin clamps I have being utilized: For the pieces that I need to curve around the bow, using the model itself was not satisfactory as there is no solid piece across the bow curve at this level, so the next piece I bent came out too flat in the front. I was going to make a solid block the same shape as the bow, but just happened to see a set up yesterday in Hipexec's build log (thanks Rich) that was much easier, using push pins to define the shape and hold the planks. I had some balsa sheet that I used as the base and traced the bow from the plans to it, then added push pins to hold a soaked plank: We will see tonight how well this matches the actual bow, but it should be close.

That is a great turntable. Just be careful after you add the bowsprit being that close to the wall. I also like your bending method with the push pins. I happened to borrow that technique just last night on my Conny build, and it worked great. Thanks for the tip. And you Constitution is looking really good. Nice work.

I am interested to follow the work of a real craftsman here.

For what its worth, the Model Shipways plans have them coming in on the spar deck.

Thanks Guys. Patrick - the reason I went with black was aesthetics, I guess. Since the spar deck inner planking will be green, and the gun deck inner planking is off white, having red inside the gun ports just didn't seem right. So, I went with black as on the current ship.

OK, now the frame is really all set to start planking, which will have to wait a few days as I will be away this weekend. I painted the insides of all the gun ports and around the outsides of them too, although only the gun deck ports really needed this for the recessed planking that will go around them. Despite the great research and discussion that is going on in some of the other Conny build logs regarding lack of lids in 1812, I want to add the gun port lids so that I can close off the ports with the dummy cannons. So, I will be leaving a recess around the ports for the lids to fit in. I was most concerned about the paint around the inside edges of the gun deck ports, since I had already painted the inner planks. I was quite pleased with the results, with not too much touching up of the off white paint needed. Finally, I was finally able to trim the bulwark extensions to almost the real height. I left them a little long to sand down to the planking later. I also trimmed the transom extensions at the same time, although I left them a little taller. Hopefully, the next update will show some planks on her.

Sorry to hear of your injury Patrick. Hope it heals quickly.

Hum, I think I was using the term white glue as a generic term. I meant wood glue, which is yellowish but dries clear.

I am currently building the Constitution but still a long way from rigging. For previous models, I did use CA for knots, except for the ratlines, which is where I used the Dullcore lacquer. I had a few of the end knots on the ratlines come undone, so I may try the white glue for them on this build.

Thanks Rick. This is great information, as I have an allergy to CA glue too. I have been using Dullcote lacquer on knots but have not been too happy with the holding power.

Hi Rick. Do you use the white glue full strength on the knots and lines or do you dilute it? Thanks.

Thanks Nils and Patrick. Patrick, I have a feeling you will pass me soon enough and yours will look much nicer at this stage. I feel that, although most of what I have done will be covered with planking, it should look better than it does. It is nothing like the great POF models that have been / are being built.

That is a nice jig, Popeye. I am glad it worked so well.

Thanks Pete and Patrick, and all the Likes. Moving to the port side, I added the plank sheer and the solid pieces between the gun ports on the spar deck, and sanded everything flush to the bulkheads. I tried to make sure the profiles on each side of the gun ports are the same so they will look symmetrical. I am going to install the through bulwark sieves and paint the insides of the gun ports, then it will be ready for planking.

Looks great Patrick. Now you have me worried that I didn't spend enough time getting my bulkheads right. You are doing a fantastic job.

I had planned to add the four through the bulwark sieves, but again had to think about how to frame them and hold them in place before planking the bulwarks. The solid pieces solved this problem by giving me a solid surface to mill out to hold them. I milled the port and starboard pieces at the same time so i had a better chance that would come out the same. I first marked the pieces: Then put them in the drill press vise, which I angled so that the slot corresponded to the X direction of the XY table. I have both pieces in the vice back to back so I could cut them at the same time. I drilled a series of holes along the slot: Then used a small end mill bit to square up the slot: And finished with a small square file: To make the sieve, I sliced the end of a dowel into very thin slices that I glued between two thin pieces of wood. The wood is wide enough to be oversized, even when these pieces are planked on both sides, so I can sand them flush to the planking later. I blackened the edges of the dowel pieces with a black Sharpie. I then sanded the short edges and the top and bottoms of the sieves to fit into the slots: I'll add these later after I have glued these solid pieces in and sanded them flush with the bulwarks. So, I glued the two starboard side pieces in, as seen here: But, I had forgotten to add the notch for the stern bumpkins, and I did not leave enough room for it on the first pieces. I remade those two rear pieces with the sieve slot a little more forward and the notch for the bumpkin, which I made by just drilling out a hole and squaring it up with the square file. Now I just need to repeat adding the plank sheer and solid pieces to the port side.