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Everything posted by Stuntflyer
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That looks great, Chuck. I was wondering what that last beam was going to look like. Actually it's much wider than I thought. Will you remove it before you paint the inside of the transom? Mike
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Much to my surprise, Chuck was able to laser cut the rudder from 1/4" boxwood. From what I understand it took some experimentation with the settings in order to achieve a good result. I think that you will agree that he did a great job. The black painted straps were first thinned down to 1/32” and then tapered aft down to 1/64”. The strap bolts were made from 20lb mono and are press fitted deep into the drilled holes, but not bottomed out. No gluing necessary. I added only two hoops at the top of the rudder. These were made from a thick, pliable cardboard type material that I found in a package for a mini miter box. They were wrapped around the rudder in one piece and the ends joined at the leading edge so as not to be seen. The uppermost hoop was omitted as it will be hidden by the rudder trunk. I used a .010 brass strip to help in getting the bolts to stand proud consistently. I drilled an oversize hole in the strip. The hole was placed over the mono and then the mono was flush cut. Before removing the brass strip, I pushed down on the mono with a small dowel to make sure it was flush with the strip. Mike
- 607 replies
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- winchelsea
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Thanks so much guys for the nice compliments! I wish I could move along a bit faster but, I often find that the hurrier I go, the behinder I get. I guess I'll leave that for the experts. Mike
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I've been working on a number of things such as the gun port lids, gun carriages, ladders and rudder. Today I finished the two ladders that go below the gun deck. The initial assembly was all about getting things square and locked up, using the two sides and top and bottom steps. Once done, I inserted the remaining steps. Each step needed to be beveled slightly on the bottom in order to fit into the side grooves. To keep things neat, I glued the steps to the sides from underneath the ladder with a tiny drop of slow drying 3 hour epoxy. The epoxy will eventually wick into the joint and not be seen when the ladder is installed. Once dry, I rounded off the top forward edge of each step and sanded the step overhangs flush with the sides of the ladder. After a coat of W-O-P the ladders were ready to install. The ladders position was established in such a way that the back and bottom of the sides are sitting flush to the coaming and deck below, respectively. Four layers of the green tape was used to mark the position of the ladders top. The blue tape makes it easy to hold onto the ladder while inserting it. When installing, center the top of the ladder within the coaming and up against the bottom of the green tape. Then lower the bottom of the ladder onto the deck below. Notice where I marked the position of the ladder on the green tape. Mike
- 607 replies
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- winchelsea
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Chuck, I must have read this a half dozen times and yet I'm still not clear on what you are saying. Thanks, Mike
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By "level" do you mean parallel to the bottom of the keel? I checked the plan drawing and the aft port hinge tops for each lid measure that way. The exception being the port at the bow.
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Chuck, I have a question regarding the positioning of the tops of the gun port lid hinges. How is the position for the top of each lid hinge determined? Mike
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Thank you all for the comments and "Likes". Matt>I've been using a #2b pencil on one of the two plank edges being joined in order to simulate hull and deck caulking. If I wanted a darker simulation I would pencil both plank edges. Chuck provides a color pdf of the friezes that can be printed on regular paper stock. Mike
- 607 replies
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The deck planking and waterway are finished along with a coat of W-O-P. I found a height discrepancy, so I added a paper or card stock shim to compensate. The idea was to avoid having to sand the parquet floor in order to even things out. Mike
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Nice joinery on the knee, Christian. Not that you would need to do this with Chuck's laser cut parts, but. . .To get a 90° edge I usually sand the adhered sandpaper flush with the edge of the block. I will then raise the part off the table slightly with a thin sheet of wood so the sandpaper touches the entire edge of the part being sanded. Mike
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Tom, I know how difficult back issues can be, so I hope that you get better very soon. My two cents is this. .My boxwood built Winnie with 90% of the deck planking completed weighs a very manageable 5 lbs. Go with Alaskan yellow cedar or boxwood (if you have it). Purchase everything available for the build from Chuck. That includes the bulkheads. Make things easier on yourself, not harder. We all look forward to seeing the project as it progresses. Mike
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I used an angle of 27°, Ken. Just an arbitrary number I came up with after looking at the plan.
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The planks that go around the mast partners and coamings are difficult to make and took some careful planning. In a failed attempt, I tried to make all the cutouts at one time. Rather than waste more wood, I decided to make card stock templates that closely matched the area being worked on. The plan was to work one tab at a time. Once a tab was completed, I would then move onto the next tab. This template was tricky because it required spanning two tabs in order to establish the proper shape. Notice how the tab tapers in width. When it came time to glue, I adhered a short section of the plank to the false deck. This would make it easier to finish up the remaining unglued areas afterwards. Softer wood strips were used as clamps against the margin plank. Once the glue was set, I moved onto gluing the remaining areas of the plank. Pillar files and a sanding stick were used to shape the parts. Sticky back sandpaper was adhered to the stick and sanded flush with its edge. Mike
- 607 replies
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Thank you, Tom! I happy to hear that your health has improved and you are ready to build the Winchelsea. Mike
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Bill, You should be very proud of what you have accomplished here. Cheerful is not an easy build at all and you did a great job. Well done!! Mike
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