21 ft Yawl Longboat for a Sixth Rate by vaddoc - FINISHED - Scale 1:10 - Plans from the National Maritime Museum

[vaddoc]

Now, I did not really intend to get involved in a project like this. My current boat (Deben 5 tonner) still needs a lot of work and has been going on for close to 4 years.

However, this week I somehow found myself with a lot of free time to sit in front of a computer but not being able to work in the garage. I stumbled across the prints that the National Maritime Museum sells and there were some of boats carried by ships of the line that looked nice and detailed. I have always wanted to draft from printed lines and I ve been missing messing about with planks so I started playing with CAD. I just used the images the museum has on the on line shop. I progressed rather well, kind of 20% through the first lofting, so I thought I ll start a log initially with the CAD lofting and then with the boat it self, provided of course I ll get a reasonable result. Without a deck and rigging and with just a few planks it should not take more than 2 years to complete...

I would like to try and do a nice lapstrake, not sure if it is historically accurate. Also, I cannot find easily much info on how these boats were actually built in terms of stringers, thwarts etch so I ll use some more modern arrangements and hope for the best, unless in the meantime I get by some more info. I admit I have not searched through MSW yet. I would like to try for a quality model, choosing appropriate wood, lining up holes, being careful with fit and finish etc. We ll see..

 

Enough talking, lets get down to business.

 

This is the set of plans I used. The print costs £25 and can be ordered on line but as I said I just used the picture uploaded on the webisite. I think we are ok with copyright issues.

More info on https://collections.rmg.co.uk/collections/objects/86936.html

The plans show that this boat has a Davit but I will ignore this, at least for now as I do not really understand how it works. It seems like an interesting twist though.

 

These plans are really very detailed. They include the keel, three WL, two diagonals, the sheer, all but the middle frames (this seems to be common practice) and also some of the interior arrangement. They proved later quite accurate and it is amazing that people can produce this with a ruler and a pencil. Especially the accuracy of the diagonals is impressive.

 

Tracing the lines showed that there was slight distortion of the paper so adjustments had to be made.

Getting all pieces in the correct position produced a half hull

In the next photo, the sheer was created from the two views (red lines) provided in the plan. It fits the frames reasonably close. After I took this screenshot I had to re position all fore frames to account for the missing middle frame. This sorted things out. Later on I also found a small mistake and correcting it raised all the frames a bit.

These is the top view of the waterlines. A bit of effort was needed to get them somewhat fair

And on to the hull...not too bad. The diagonals (blue) are also added

The sheer seems reasonably fair. This is the only line that really needs to be fair as it will not change and will be a reference line. All other lines except maybe the diagonals will change during the lofting cycles.

The waterlines are also faired but these will get adjusted many times

The hull with just the lines. Note that the transom in the plans is given in its vertical projection. It first needs to be projected in the angled plane it would normally be prior to adding to the hull

This concluded the first part which is to just get all lines drawn. Now, the first lofting cycle begins. 

I created two more WL to help me maintain the shape of the frames in the upper strakes (green colour)

I decided that the diagonals are the more accurate lines and I will follow these, using the WLs to maintain the shape of the frames. This is how I arranged the new shape and how much off the frame was. Not too much really. The small horizontal lines were added to maintain the distance from the old line, so keeping the same shape as close as possible. Later on, the WLs will be created anew and faired and the cycle will begin again.

In the next two photos, you can see that the frames on the left side that have been faired follow the lines much closer than the rest

Now we can try and create a bit of surface with the frames we have adjusted and see how it looks and how smooth it is. The points and lines from adjusting the 5th frame can be seen in the background.

This is not bad at all considering that the waterlines have not been faired back at all. Of course the difficult areas will be first the two segment at the bow and possibly the transom. To my experience the transom always creates problems! It looks promising though.

 

I am not sure when I ll have time to do any more work on this but it has been fun. If I ever manage to build this it will be a big baby at 640 mm LOA, some planks will be close to 80 cm long!

 

Off to a very busy weekend, I will be doubling the lighting in my garage, it should be as bright as a supenova afterwards.

 

Regards

Vaddoc

[shipmodel]

Hi Vaddoc - 

 

A very interesting project.  You look like you are well on your way.

Although it may be a bit late, here are two books in my library that you might want to look at.

 

"Boats of Men of War" by W.E.May.  It will have all the details, scantlings and other information on the boat you are building.  $10 to $25 from Amazon

"The Construction of Model Open Boats" by Ewart Freeston.  Construction techniques for several types of boats, including lapstrake ones.  $25 - $50 from several sellers.

 

Best of success.  I will be following along with interest.

 

Dan

[vaddoc]

Many thanks Dan! 

 

Actually I do have May's book, it contains some good info. I will look up the other book.

I ll dare say that I am not too stressed with the planking, I think it will be ok. I just do not know how these boats were put together back then. At 1:10 scale mistakes are much more visible.  At this scale a model very close to the real thing can be produced. 

Anyway, we ll cross this bridge when we get to it!

 

 

[vaddoc]

A quick update. I did tons of work and have nothing to show!

 

I finished lofting the hull and then realised that although all the lines and frames were fair, I had deviated from the original plans more than I wanted. So I started from scratch again, this time lofting to the waterlines and diagonals rather than the frames. I moved the lines around a bit so that from the beginning they lined the best with the frames as given.

 

I had a big issue with the bow as the second frame was coming out constantly wrong. Finally, after a week of hard work I fixed the issue and produced a very nice fair hull. It was at that time that I realised that somehow the hull had rotated a bit and the sheer was completely wrong so again I had made a different boat only that this time it was lopsided. 

 

I am pretty traumatised but I think I have enough sanity left for a third attempt. 

[druxey]

You have confirmed to me that traditional lofting on the drawing board is best for one's mental health!

[michael mott]

16 hours ago, druxey said:

You have confirmed to me that traditional lofting on the drawing board is best for one's mental health!

That is why I have a drafting board in the workshop. Every once in a while one just needs to drag a pencil across some velum, the sound alone is music to ones ears!

 

Michael

[vaddoc]

My dear Druxey, you are very right. It is just that I cannot draw at all! I ve tried and failed miserably.

Actually, my mother was a professional drawer/draftswoman for power networks long before the computer era. I have some of her ink drawings which are simply amazing as well as some of her equipment. That gene did not make it through!

[KeithAug]

2 hours ago, michael mott said:

Every once in a while one just needs to drag a pencil across some velum

Of course in my case I am either too thick or too old to contemplate expending what little precious time I have left learning CAD - although I do admire Vaddoc's skills. When I was taught drawing I seem to remember the pinnacle of skill was sanding the correct wedge on the end of the pencil - .012" thick for scheme drawings and .025" thick for detail drawings. Life was easier in those days.

[shipman]

I've been a graphic artist for 50 years. Give me a drafting board, squares, protractor, ruler and pencil and I've never had a job defeat me. That little lot costs little. When CAD came along and I could see what the outlay for a basic set up would cost and the TIME needed LEARN how to do the most basic work.....well that's when I felt the world had gone mad. There again, I was never going to be an aero development draughtsman and understand these skills are required today. BUT it isn't that long ago it was ALL done on paper. Even by someone as dumb as me. It was all about real human communication and contact.

There again, here I am 'talking' to you on the web. Never could do that before!

[G.L.]

Vaddoc,

I wish you very much success with this project. A 1/10 model of a longboat is certainly something to my liking. I logged in as follower nr9.

[vaddoc]

Dear friends

 

After endless pains and buckets of digital ink, lofting is done (-ish)!

A few pictures:

 

I had to add 2 waterlines and one more diagonal and eventually, lofting to the waterlines was the most efficient way and only took two cycles.

 

Now, I honestly think that there might a bit of a problem with the lines in the original drawing. Of course it is a thousand times more probable that my lofting skills are inadequate rather than the long dead builder making a mistake but I absolutely could not make the thing work in regards to frames 1 and 2. It was coming out very wrong so in the end I had to keep close to either. I chose to keep close to No 1 frame which, being the closest to the bow, should had a stronger influence in the shape of the hull. As a result, all the other foreward frames had to change a bit. Still, I am not too far off the original frame shapes.

 

Now, this is the INNER surface of the hull. It seems this was common practice at the time  which is unusual today as almost all plans give the lines to the outside skin.

I now need to project new frames to the surface. The computer smooths things out by creating the surface so the new frames that will be produced will be very fair. Then I ll need to create the thickness of the planking and create the outer skin. I will also need to decide the thickness of the keel, adjust the Transom, create the bearding line etc. Tons of work! 

 

I also would like to publicly declare my huge respect to all of you that can pull something like this off without a computer!

 

So all good so far unless I discover a catastrophic mistake. A final screenshot and to be continued!

 

[vaddoc]

Well, two new things to announce.  First that the hull is finished. Secondly, I discovered another mistake!

 

This one was in front of my eyes since the beginning. Simply, the body plan lines are indeed to the inside of the skin, but all other lines are to the outside! This is dead obvious looking at the drawing.

 

What a mess! I have drafted all lines to the inside of the skin. Still, with a plank thickness of 2 cm (so that in 1:10 would be 2 mm), the error is not significant but could explain why I had such difficulties to get the hull to work.

 

Still, lofting the profile view to the inside of the skin instead of the outside, creates some unique new problems that I had to overcome. I will try to explain these with some images.

 

As I have defined the inner skin, I can easily get the shape of the frames at any position. What is left is the rabbet line at the keel, the stem and sternpost. To get this line, the outer skin is needed. This was very easy to get by asking the computer to offset the inner skin by 20 mm which is the plank thickness.

Now, the rabbet line (the line the outer skin meets the keel) should be horizontal at the keel. The reason is that this line is given straight and the lofting is done on this basis. But I lofted considering that the bearding line (the line the inner skin meets the keel) was straight. So the skin pivots against the bearding line and the rabbet came out curved in two planes. The next snapshots show the problem.

 

This is the face view of the two skins, the keel area is magnified in the second snapshot

Nothing I can do for the bend downwards. To level things off however, the keel surface needs to come out and meet the outer skin. So I trimmed all lines to the same level. No idea how this will work when planking but the difference is about a mm or so. I think it will be fine.

In profile view, the rabbet takes a small dive but it should not be visible. The black line is horizontal and the red line is the rabbet

After this there is not a lot really to do. I projected the part of the transom that meets the planking just to see the bevels and the shape of the sternpost. There should not be a need to fair the frames at all as all the bevels will be known and cut in advance.

Joining the two halves with a keel 80 mm wide gives us the final boat shape with the inner and outer skins

I now need to decide whether I will use steam bent ribs or solid frames. The position of the temporary molds for the lapstrake planking will be such that the same screw holes would be used for the molds and the permanent frames. I would like to leave the planks unpainted so no rogue holes allowed. This might change though.

 

What is needed now is to finalise the shape of the stem and the transom and to figure out the positions and shapes of the frames and subsequently the positions and shapes of the molds. I ll do this when I am ready to start building this boat. A couple of cant frames will be needed as well

 

I ve learned a lot from this exercise and I dare say I now understand boats better. The error in lofting did not change the shape of the boat significantly as it was limited only in the rabbet and also due to the small thickness of the planking. This is good as I do not think I could start over for a fourth time!

 

Thank you all for your likes

 

Vaddoc

 

[druxey]

Well, it's all part of the learning curve(s)!

[G.L.]

Amazing what you can do with such a drawing software. I wished I could do that also.

[KeithAug]

8 hours ago, vaddoc said:

Well, two new things to announce.  First that the hull is finished.

Amazed at your CAD skills. Now all you have to do is attach a CNC Mill and you will have finished.

[hexnut]

Very nice work. vaddoc!  Are you using Rhino?    First of all, I understand the pushback from the "ship's curves and paper" fans, but at the same time, I think part of the frustration some experience is that CAD offers a LOT more precision, and old boats simply were not that precise.  Go down to the drydock on a nice, salt-spray-blowing November day in Bristol, crawl around a large hull taking measurements, dodging teams of workers doing sheathing and caulk, go back to the office and calculate the offsets by candlelight--Or during the initial build, lay out the stations with splines, ducks and chalk on the lofting floor, then have wrights rough the sections out of wood with a pit saw and broadaxe.... It's enough to give a quality assurance/risk mitigation director nightmares...  I think the historian in all of us can't help but have enormous respect for primary sources, or  high-profile scholars working at an earlier time (Chapelle, Longridge, et al.), but the reality is that by CAD standards, the original plans often weren't all that accurate. 

 

One of the biggest problems in lofting a hull in 3D is getting the stations and WL's to line up and meet while being fair in both directions.  I have yet to trace a vintage plan where that happens, because the original was never fully-resolved until wood started coming together.  There is a bit of an 80/20 rule--what is good enough to start construction without wasting too much material?  When doing it in CAD, every tiny surface imperfection is abundantly highlighted; where on the model, it's an issue that may be solved in 30 seconds with some 120 grit. 

 

vaddoc, the truly good news is that now that you've put the work in to make a faired hull, once you make it solid you can boolean ribs and even planking out of it,  setting up shiplap profiles at a station and extruding single-rail surfaces using the planking curves projected onto the hull. You can also offset the polysurfs to accommodate whatever you choose for wood thicknesses...

 

Great-looking hull!

[vaddoc]

Druxey, indeed!

GL, it is really not that difficult. Get any CAD, draw a dot, then another one, then connect these with a line. You 're off to a good start! The rest is improving on this!

Keith, I actually do have access to a massive CNC mill but it feels a bit like cheating! I would sure like a bench top milling machine though!

Bob, you are very correct, CAD (Rhino, well spotted) is very unforgiving and indeed this degree of accuracy is not necessary. I am aware that when actually cutting the wood the tolerances will be just horrible in CAD terms, nothing that sand paper or filler cannot fix. This however is a small boat so it was feasible to get all lines to work together. These guys of old, cutting wood without power tools and following some drawings where even one copy was not identical to the other...but I read that it was not unusual for ships to be a bit asymmetrical! In the end of the day, the ship has to be built! The picture you paint I think was their reality.

Now I was indeed tempted to draw the planks, which would be a lot of work being a lapstrake. It is unnecessary though as I ll do the planking the old fashioned way but I will divide the hull just to get a nice run of the planks. I ll post this images later on

 

I actually have in a couple of weeks another few days of computer time, I might be tempted to loft another boat or even something a bit larger. I ll have a look through the NMM plans.

 

Regards

Vaddoc

[vaddoc]

Now I played a bit with the planking and odd shape planks come out. So odd that I now have two questions:

 

1. Can all boat shapes be planked?

2. For these period long boats (7 m long!), is it always one piece plank or is it common practice to scarf planks? There are other boats 35 ft long which is 11 m, so these cannot be one piece plank.

 

The reason is that the initial tries show planks very curved at the transom end, which would need 50 cm wide blanks to come from and would have the grain running almost vertically at the aft end.

 

This seems to happen because the hull at mid sheer runs vertically down wards before turning towards the midline and there is a pronounced curve of the sheer at each end. Looking at the NMM drawing this is indeed how the boat is drawn.

 

More headscratching needed!

[G.L.]

14 hours ago, vaddoc said:

The reason is that the initial tries show planks very curved at the transom end, which would need 50 cm wide blanks to come from and would have the grain running almost vertically at the aft end.

 

I had similar entanglements while planking my gaff sail boat. Towards the floorhead it became difficult to find knotfree planks which were wide and long enough to cut the strakes.

[vaddoc]

Good news! No need for concern, the plank shape and run is fine!

 

The computer can unroll a curved surface to give the straight surface it originated from, very useful when it comes to planks. The shapes I got were odd, and despite what the software was saying, eyeballing the hull they did not make sense. 

 

The problem was that really, CAD is very unforgiving. The hull is curved and fair but the planks are flat. I divided the hull to planks widths and asked it to unroll but this sections were curved and hollowed along their width, following the contour of the hull and not flat. This led to funny inaccurate shapes!

 

I created a random sheer plank but made it flat this time. The result was much closer to what I expected.

The plank blank now needs to be 39 cm wide which is much more feasible.

 

Another interesting snapshot is the following, comparing my frames and sheer to the plans as given. The sheer is spot on as well as the aft frames. Note frame No 1 is identical and frame 2 and (to a lesser degree) frame 3 quite a bit different due to the errors and difficulties we discussed above.

So all is good, the only minor loose end left is actually building the boat.😁

Putting all sort of disclaimers on accuracy of lofting etc, if any of you have an interest to build this boat let me know, I am happy to share these plans.

 

Regards

Vaddoc

Edited December 6, 2019 by vaddoc

[SJSoane]

Fascinating to watch this!

Mark

[vaddoc]

Dear all

 

Life is so busy that I do not have any time to work on the Deben. This is likely to be the case for the next months and probably even years. Regrettably I am also struggling to keep up with the numerous logs I have been following.

 

Still, I have been stealing some moments mostly at night, in between the girls' bath time and sleep time to work on the yawl. The results were mostly disappointing but I got to understand planking and boat building in general much better.

 

I really wanted to get the planking done on CAD but this proved immensely difficult. I spent many evenings but I could not get it to work. It certainly will be much easier in the actual model with a few battens! I am posting some screenshots of the multiple attempts I did, trying many different ways. Some photos look great but really are not. I think the garboard is pretty close but all other planks are likely to end up with very strange shapes. This boat has a very round bow and I think this adds complexity to the planking process. It is probable that this boat absolutely would need scarfing to get the plank shape.

For some reason I have a childish optimism that I will be able to get the lapstrake done. I intend to do it properly with all the bevels and nails. I ll be considerably older by then though! In any case, I concentrated in finishing the hull and frames. 

 

I really do not know how these boats were built. I suspect that they used solid wooden frames and not steam bend ribs but a superficial look in my library did not yield any results. I visited several online logs of actual boats being built and got some ideas on how to arrange the hull. It will have to be a modern version of the boat with its 19th century lines but it will have to do! I also ordered some more books but in the mean time I finished the hull with the intention of using steam bend ribs.

 

I arranged the ribs at 2 cm intervals. Each rib will be 4 mm x 2 mm. Any of the paired ribs can becoming a 4 mm thick frame for the building and all the bevels are already defined. Note the new sheer due to the gunwale I will install, which will be 2 mm thick. There will be two cant frames at the bow and one aft.

Next photo shows all of the boat's timbers

Stem and false stem. These boats probably had a massive solid stem but I do not have the timber or the tools to handle such big pieces of wood. I think the stem will be solid wood and the false stem will have a laminated core and solid wood sides.

The sternpost and knee will need to be pretty massive timbers and will need to be somehow built up. I have the shape and bevels of the transom but of course this will be an area I will struggle a lot. Oh well...

It is necessary to have a false keel. The planking amidships will be very wide and will run almost horizontal. There will be grooves to accommodate the transom knee and stem.

The keel will of course be very massive. It will be 56 cm long, 11 mm high and 8 mm thick and of course will also need to be built up. This will be actually larger than the keel of the Deben which I thought was pretty huge.

A final photo of the deconstructed hull

I think the boat is actually done and I cannot see any massive problems. It should be feasible to transfer to wood but in 1:10 will be a really big boy. 

 

Best wishes for the new year, health and happiness for all!

 

Vaddoc

Edited December 26, 2019 by vaddoc

[druxey]

Any shape may be planked, but to plank it well (in other words that the planks follow curves pleasing to the eye) is an art as well as a science. Also, the expanded plank shapes may seem strange when 'unwrapped'. Some will be quite 'S' shaped. You might get better insight by carving a solid hull, then lining out the planking until the lines appear fair and sweet, then lifting the expanded shapes from the surface. You will then have more confidence when 3D modeling on-screen.

 

A very happy and healthy New Year as you enjoy your family as well as the complexities of planking.

[G.L.]

Vaddoc,

This is a very interesting log. I planked a couple of models now with continuous planks from stem to stern. I lofted the planks with pencil and compass, not with a drawing software. It is very interesting (and for me also encouraging) that your CAD program produces strake shapes which are very similar to my solutions. I remain uncertain that this way completely corresponds to reality. I am very curious if then ship carpenters used 7m long and 0.58m wide planks to saw the middle strakes. It looks to me as an enormous waste of wood.

I am very eager to see the sequel of this story.

Edited December 27, 2019 by G.L.

[vaddoc]

Thanks GL

 

Indeed, I was unsuccessful in getting the shapes of the planks with CAD. It will be much easier on the actual model with battens and paper shapes. It is possible though that the planks will have a very odd shape and significant curvature. Of course 50 or 60 cm wide pieces of timber are not really realistic, this is why I think the planks for these boats may have been scarfed which reduces the width of the blanks to half. Back in the 18th and 19th century they were building similar boats but up to 40 ft long, these had to have scarfed planks.

 

Vaddoc

[druxey]

Remember that often curved logs were sawn into planking, so were selected according to shape for a particular plank. Power sawmills and planers were far in the future!

[vaddoc]

Indeed Druxey. I read they were purposely forcing the growing trees to become crooked so they had a supply of such timbers.

 

Now, I am slowly finishing the drawings by arranging the temporary frames but I really would like this boat to look good and I need to decide what wood to use. I would like to ask your help in choosing wood but maybe best to create a new thread, your contribution would be greatly appreciated.

 

Vaddoc

[vaddoc]

Actually, let's just discuss it here. I plan to order wood from Massiv Holz (EDIT: It was actually Arkowood) in Germany, I have bought a lot of wood in the past and it was good quality. They have a wide range of woods, some of which I know and some not. The minimum number per size is 10 strips and also, I think I will need maybe 15 pieces 100 x 1000 mm sheets for the planking so overall quite a lot of (expensive) wood. Some woods are much more expensive than others.

 

The way I see it, there are 3 main groups of components. The planks, the ribs and all the rest. All will be left unpainted.

 

The curvature of the planking mainly near the bow I think is too extreme and probably needs a wood that has excellent steam bending properties. Similarly, some of the ribs will need to bend quite a lot.

 

This means that pear and cherry probably cannot be used (or can they?). They do not respond that well to steam bending and can be brittle, especially pear. On the other hand, birch, beech and maple will take any curve with no issues, holly and ash as well. For the hull and other pieces, anything can be used. However, I would like dark colours and birch, maple and holly (and hornbeam which I liked) are very white.

 

In the next photo there are 6 woods that I could use. From left to right they are dark swiss pear, cherry, light pear, beech, birch and maple. The birch and maple are actually a bit paler in real life than in the photo.

The only combination I can think is beech for planking and the ribs and pear or cherry for the hull. 

 

Any suggestions on wood species, bending potential and colour combination would be very welcome.

 

Regards

Vaddoc

Edited January 19, 2020 by vaddoc

[FriedClams]

Very interesting log you have going here Vaddoc and a handsome subject vessel it is.  I admire your CAD skills and perseverance in getting the drawings just so, and sInce you asked, I like the Swiss pear and birch combination for their tonal and grain qualities.  The more prominent grain patterns of beech and cherry could possibly look out of scale.  Looking forward to future updates.

 

Gary

[G.L.]

12 hours ago, vaddoc said:

Any suggestions on wood species, bending potential and colour combination would be very welcome.

 

Regards

Vaddoc

 

Vaddoc,

 

If you do not intend to paint the model, my choice would be pear. I don't know if you remember the small planking conversation we had on my gaff sail boat thread in October. I showed some pictures of a row boat that I was making as a kind of experiment to try out a planking method. It didn't turn out so good, but I finished the model anyway as a prototype to rebuild the model in the near future with another planking method. It is made of pear and matt varnished. If you ignore the planking and only look to the wood appearance pear does it very well. Bending the planks was not a problem. I didn't have to steam them. They are bent over a paint burner at the lowest temperature.