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Posted

Thanks, Vic.  Nicely stated, not understated at all.  Thanks too for the likes.

   

This week I got some work done on the hull despite the snow. 

 

post-3092-0-22557900-1390536629_thumb.jpg

 

The wooden plates of the upper hull have been cut and bent to the required shapes.  The portion from the stern to the end of the waist is fairly flat, with a consistent 13 degree tumblehome.  It was cut, fitted to the rabbet cut into the solid lower hull, and screwed in place.  Temporary support blocks were fitted to the inside face which also support the dummy quarterdeck that you can see in the photos. The transom piece has been cut and temporarily fitted in place as well. 

 

The bow section is much more complex.   In place of the open bow deck with a flat beakhead bulkhead, the ship had a closed bow.   At the waist it has the 13 degree tumblehome, but at the cathead it actually has an outward flare as if it were still open.  Then when it comes around to the stem it is vertical.  To accommodate these requirements, the foredeck corners are bumped out, making it less rounded and the deck overhangs the lower hull.

 

I derived the shape of the quarterdeck from the plans and cut a dummy deck.  This was mounted at the correct height on a sturdy block and screwed into the solid lower hull on the centerline.  Rough patterns were cut from cardstock and transferred to ¼” basswood, which was cut oversize at the top.  Multiple dados 3/16” deep were cut across the pieces, closer together at the tight bend at the corner.  The pieces were wet for an hour in a bucket of water, then forced into shape in the hull rabbet and against the dummy foredeck.  They were screwed in place and the top line marked out above the foredeck.  The pieces were removed and trimmed, then reinstalled and left to dry. 

 

This is where you see it in the photos, with a dummy stem piece in place.  Although I have never used this method of both kerf and wet bending together in a model hull, it seems to be working out pretty well.

 

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post-3092-0-38006700-1390536636_thumb.jpg

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Meanwhile, I continued with some of the deck pieces that will be needed.  Here is the bench that sits on the quarterdeck for the captain’s convenience.  I’ve never seen this before, but Budriot has it on the plans.  If anyone has seen such a fitting, I would be very interested.

 

Here are his drawings.

 

post-3092-0-17108500-1390536661_thumb.jpg

 

And here is how the completed bench looks, with some of the components.  The primary wood is birch, with cherry veneer for the accent work and arms.

 

post-3092-0-83249200-1390536663_thumb.jpg

 

The arms were built up of four layers of veneer stacked vertically.  The outer layers of the horizontal pieces for the arm are sandwiched around two vertical pieces for the post.  On the right is the arm piece shaped oversize to the desired curve.  On the left it has been trimmed to shape.

 

post-3092-0-04094900-1390536666_thumb.jpg

 

Here is the first one completed from another angle.

 

post-3092-0-19425700-1390536668_thumb.jpg

 

And here are the finished pair with my scale figures for comparison.

 

post-3092-0-27242000-1390536671_thumb.jpg

 

I also set up for the four ladders which will connect the gun deck at the waist with the gangways between the quarterdeck and foredeck.  They have only four treads but are wider at the base than at the top.

 

As you can see in the photo, my ladder technique is to make a long box from which separate ladders can be parted off individually.  Two matching rectangular pieces for the stringers have dados cut across the grain.  A web of veneer sheet woods are fit into these slots for the treads.  The grain runs across from stringer to stringer.

 

post-3092-0-67184800-1390536674_thumb.jpg

 

Sorry, this enlargement did not come out too well, but you can see how the dados are cut halfway through the stringer material.

 

post-3092-0-02137200-1390536677_thumb.jpg

 

The ladder block was set up so everything was square or, rather, symmetrical until the glue hardened.  A ladder was parted off on the band saw at the calculated angle, cleaned up, and finished.  This angle might not be right, so I only made one to test.  Whatever the ultimate angle, the rest of the block should be enough for at least the four needed for the first model. 

 

post-3092-0-68167000-1390536659_thumb.jpg

 

I will need a pair of longer ladders from the quarterdeck up to the poop deck on top of the captain’s cabin, and a wider one from the quarterdeck companionway down to the gun deck.  They will be made in much the same way.

 

The companionway itself will be next.

 

Be well

 

Dan

 

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

Dan,

 

That is the "watchkeeper's bench" and lives on the q-deck, usually in front of the helm and mizzen mast.  Fairly common as near as I can tell from various French sites and ships.   The seat part on some lifted and on others, there was a pull out drawer either on the side or front.  Inside the bench were pistols, swords, and maybe a short blunderbus for small grapeshot.  It was for the officer's use in case of boarding parties or mutiny.

Mark
"The shipwright is slow, but the wood is patient." - me

Current Build:                                                                                             
Past Builds:
 La Belle Poule 1765 - French Frigate from ANCRE plans - ON HOLD           Triton Cross-Section   

 NRG Hallf Hull Planking Kit                                                                            HMS Sphinx 1775 - Vanguard Models - 1:64               

 

Non-Ship Model:                                                                                         On hold, maybe forever:           

CH-53 Sikorsky - 1:48 - Revell - Completed                                                   Licorne - 1755 from Hahn Plans (Scratch) Version 2.0 (Abandoned)         

         

                                                                                                                                                                                                                                                                                                

Posted

Mark -

 

Thanks so much for answering that question.  I will have to look harder around the internet to see other examples of the bench.  If you can point me to a site or two, that would be great.

 

I linked to your build log of La Licorne, which is much like the QAR and only a little earlier.  I was sorry to see that you have abandoned the first version for a second, but I am sure that the next one will be up to your high standards.  In the meanwhile, I hope that I can pick your brains again if I am stumped on a detail.

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

The next deck fitting that I made was the quarterdeck companionway.  On Budriot’s plans for Le Mercure it is a raised structure with hinged doors (#24) forward of the mizzen mast (#25) and aft of the watchkeeper's bench (#23).  It houses the stairway that leads down to the gun deck and the captain’s cabin.  As will be discussed later, I have followed the NMM plans of the Advice Prize for the overall structure rather than Le Mercure.  This raises the captain’s cabin to the quarterdeck  and eliminates the chicken coop (#27), the whipstaff slot (#26) and the cabinets (#28 and #29). 

 

post-3092-0-54996900-1390763690_thumb.jpg

 

With the changed layout there is some question if the large companionway would still have been on deck if the captain would not be using it, or would it have been more of a simple open hatchway, perhaps with an open railing?  The answer is unclear, but since there is some justification for retaining it, I am doing so.

 

Here are Budriot’s  plans.  I have followed them, except that the strap hinges on the roof have been modified a little to make them stronger. 

 

post-3092-0-90795600-1390763691_thumb.jpg

 

Construction was pretty straightforward.  A coaming was built with lap jointed corners in the same way that the hatch coamings were made.  Three sides were fashioned with birch planks over a solid sheet to fit inside the coaming.  Internal corners were strengthened with square stock and the external corners were dressed up with cherry veneer.  A crosspiece was fitted and glued at the top edge of the structure to keep it all square.  This is the stage of construction on the right.

 

On the left the two planked sections of the roof and the front doors have been added and the piece is complete, except for a final stain and finish.  The bottom of the coaming has been left square unstill it is installed on the slanted and cambered quarterdeck.

 

post-3092-0-75123500-1390763694_thumb.jpg

 

Here is it from an oblique viewpoint so you can see all the details.

 

post-3092-0-86002000-1390763697_thumb.jpg

 

The construction techniques are fairly simple and incorporate a number that have been discussed in dealing with prior fittings and structures.  The only new technique is for the hinges.  I started with 1/16” brass strip (2” wide in scale) and bent one end around on itself using a needle-nosed wire bending pliers.  You can get these from dental supply houses, or from your child’s orthodontist. 

 

post-3092-0-11544500-1390763700_thumb.jpg

 

Once it is bent around on itself, it is tightened up as much as possible.  Using this strip the smallest eye that I could form was about 0.028” i.d.  I decided that this was acceptable in this scale.

 

post-3092-0-90116900-1390763714_thumb.jpg

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The hinge strap was pre-drilled for 0.020” iron pins that will secure it to the wood.  Here I have marked out the locations of the holes and the strap length for the door hinges. 

 

post-3092-0-78990700-1390763725_thumb.jpg

 

After drilling, the hinge was parted off from the strip and chemically blackened.  Here it is installed on the door.  You can see the iron pins that go through the door and were clipped off short.  The hinge sits on an “L” shaped piece of wire that goes into the doorpost.

 

post-3092-0-45112400-1390763728_thumb.jpg

 

The hinges for the roof were made in the same way, except that the straps are longer.  Two matching hinges were installed facing each other and a pin was epoxied into the outer one with the inner one allowed to rotate freely.

 

post-3092-0-35204100-1390763731_thumb.jpg

 

Here is the completed companionway with Pirate Pete inspecting its quality.

 

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And here it is with the doors ajar, ready for Pete to descend the stairs.

 

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It was probably not necessary to make the doors operable, but it is one of those little details that keeps up my interest.  I will know that it is there, even if the doors never move after it is displayed in the museum.

 

Be well

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

Nicely done Dan.

 

Michael

Current builds  Bristol Pilot Cutter 1:8;      Skipjack 19 foot Launch 1:8;       Herreshoff Buzzards Bay 14 1:8

Other projects  Pilot Cutter 1:500 ;   Maria, 1:2  Now just a memory    

Future model Gill Smith Catboat Pauline 1:8

Finished projects  A Bassett Lowke steamship Albertic 1:100  

 

Anything you can imagine is possible, when you put your mind to it.

Posted

Hmm… looks more like Davy Jones' locker than a companionway to anywhere at present! Nice working hinges, Dan.

Be sure to sign up for an epic Nelson/Trafalgar project if you would like to see it made into a TV series  http://trafalgar.tv

Posted

Dan,

 

Impressive companionway.

 

Jeronimo's BHR has one.  I think the Le Fleuron builds also have them. Crackers is correct... French ships but think it's only frigate and above.  :)

 

Assorted links:

http://modelisme.arsenal.free.fr/jacquesmailliere/index.html

http://gerard.delacroix.pagesperso-orange.fr/sommaire.htm

http://modelisme.arsenal.free.fr/artdumodelisme/galeriegb.html

 

There's a couple of forums that I visit but I'll need some time to run Google Translate to find the info.

Mark
"The shipwright is slow, but the wood is patient." - me

Current Build:                                                                                             
Past Builds:
 La Belle Poule 1765 - French Frigate from ANCRE plans - ON HOLD           Triton Cross-Section   

 NRG Hallf Hull Planking Kit                                                                            HMS Sphinx 1775 - Vanguard Models - 1:64               

 

Non-Ship Model:                                                                                         On hold, maybe forever:           

CH-53 Sikorsky - 1:48 - Revell - Completed                                                   Licorne - 1755 from Hahn Plans (Scratch) Version 2.0 (Abandoned)         

         

                                                                                                                                                                                                                                                                                                

Posted (edited)

Hi, must say it looks amazing! You say figureheads - plural - were there several? Or do you mean that you are trying several to decide which to use?

Edited by cjh1
Posted

Mark -

 

Thanks for the links. The photos make a good addition to the information from the models in the Musee de la Marine.   I am absorbing the French style and learning their rigging techniques.  I've also gotten many specific details from three dissertations on the excavation of La Belle at Texas A&M.   They are online and make a wonderful reference for late 17th, early 18th century French practice.   

 

chj -

 

Thanks for the compliment.  Glad you're enjoying it.    I am making two copies of the same figurehead.  One for each of the two QAR models that I'm making.  It is adapted from the lion figurehead in Budriot's plans for Le Mercure.

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

Hi all -

 

I am stumped on a fitting fixture that appears on the Budriot plans.  It is a wooden piece, about 6" x 10" in scale and about 4 feet long that sits on deck athwartships to the stern of the fore and main masts.  It has a series of sheaves along its length and is topped by a matching number of cleats.  It clearly takes the place of a pinrail to belay lines coming down from the top. 

 

Here is Budriot's plan, although he does not show the sheaves.  He calls it a "suite de taquets sur semelle" which Google and I translate (badly) as "group of cleats on deck."  Not very helpful. 

 

post-3092-0-12857200-1391093435_thumb.jpg

 

The problem is that the only source that I can find is the model of the Sans-Pareil (1857) in the Musee de la Marine.  It does not appear on any of the other models, nor on the Frolich or Delacroix models.  

 

Here are some photos taken from Budriot's book about the models in the museum. 

 

post-3092-0-26881500-1391093434_thumb.jpg

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post-3092-0-15131900-1391093440_thumb.jpg

post-3092-0-68202000-1391093443_thumb.jpg

 

Has anyone seen these before?  I would like some additional authority before I add them to the model.

 

Thanks in advance

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

I'm not in any way am authority but it would not surprise me if this was something used before cap rails were used. I can see the advantage of the cap rails since it brings the knots up to standing level. I imagine these would have been a lot more work since they would have to bend down to use them.

Posted

If this is indeed an early example of something that evolved into another, more practical, form (higher up to avoid bending over), it is a fascinating glimpse into how a tradition evolves over time in a continual quest for greater efficiency and/or beauty.

Posted

Hi all -

 

Thanks for the responses.  They mirror my own thoughts.  Paul Fontenoy at the North Carolina Maritime Museum found a reference to them in a 1734 French treatise on rigging and sail handling, and another Budriot reference where he calls them “taquets retours manoeuvres” which translates as “return cleats”

 

Studying them on the model it does not look as if they could have sheaves, but just tunnels under the fitting though which the lines run.  I can't see how you would install the sheaves and their axles in such a long piece of wood.   This is known as a "dead block" in some rigging books.  The French do this frequently, as witnessed by the yard ties which go over the caps and run in greased grooves rather than using blocks.

 

JerseyCityFrankie pointed out that the design does not work well, and he is right.  The stress on the cleats is from the wrong direction, and the lines have to go over a sharp corner which could abrade them quickly.  But the lines that come down and are belayed here look light, and are probably the bunt and leach lines for the lower courses and the topsails.  The downhaul and brails for the staysails look to belay here too.  These are not lines that would work back and forth a lot or be under a lot of strain.   But it is probably one of the reasons why this fitting was quickly replaced by a pinrail.

 

Anyway, it makes an interesting difference from well known English practice, and I think I will use it unless Paul has some definitive evidence that it would not be appropriate for the QAR.

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

For anyone who gets the Smithsonion Magazine they have an excellent article about Black Beard that is very heavily researched

David B

Posted

Hi all -

 

David, thanks for the link.  It was an interesting article and fills in some gaps in my knowledge of the history of the ship and Blackbeard.

 

Now it is time to turn to the armaments.  On any pirate ship model the cannon are going to be significant points of visual interest and the QAR is no different.  After Blackbeard’s capture of Le Concord, he took the armaments from his prior ship and added them to those already on his new flagship.  Contemporary accounts put the number of large cannon at 20, with an unknown number of additional smaller ones.  Archaeological evidence from the wreck site confirms this. 

 

Several six-pounder long guns have been recovered and conserved, as well as a few four-pounders, a one pounder and a swivel gun.  It was therefore decided to arm the QAR with 20 six-pounders on the gun deck, with four four-pounders on the quarterdeck and two one-pounders on the forecastle.  Ten swivel guns will be mounted on the rails along the quarterdeck and forecastle.

 

post-3092-0-42591700-1391790865_thumb.jpg

 

The cannon that have been examined turned out to be a mix of English, Swedish, and French manufacture, which is not surprising.  Blackbeard, like all pirates, would have obtained his armaments from whichever ships he had previously captured, which might themselves have had a mixture of cannon.  No carriages were recovered, but the decision was made to mount them on French style carriages since she was originally a French ship and possibly retained most of her larger cannon.  Here are drawings comparing the French and English styles.

 

post-3092-0-33602400-1391790866_thumb.jpg

 

As you can see, the basic differences are that 1) the French style has a solid base plate and bumper, which widens the footprint of the carriage a bit; and 2) the breaching rope runs through large holes in the cheeks rather than looping around the cascabel.   The rounded curve on the bottom of the English cheeks is not unique, and I have seen carriages with them on contemporary French models.

 

With so many cannon to build, I looked to the aftermarket to see if anyone had barrels that would scale out to the 6 ½ to 7 ½ foot length of the six-pounders that were recovered and still be historically accurate in shape and detail.  The length scaled out to between 2.16 and 2.5 inches.  I found that The Lumberyard (www.dlumberyard.com) had cast Brittania barrels that were just the right size.  They are listed as 32-pounders if you are working at 1:48, but the shape is correct for the smaller caliber at my larger scale.

 

I carefully examined enlarged photos of the barrels and was impressed with the detail and accuracy of the reinforcing bands, cascabel shape, and bore.  I ordered 40 of them, as well as 12 others for the smaller cannon.  They did not have acceptable barrels for the swivel guns, and I am still looking for them.

 

The Lumberyard also sells laser cut carriages to fit the barrels.  They were made in the English style, but I thought that I would try to modify them to the French style.  I knew that I could always scratch-build the carriages, but the pre-cut ones would save a lot of effort if they could be made accurate enough and of the right style.  Here is how it went:

 

This is how the barrels and the carriages came.  The carriages come four to a sheet, which worked out perfectly.  The barrels and carriages for the smaller guns are identical in everything but size.  A lot of thought and care went into designing the carriage pieces, including providing two different sizes of wheels/trucks.  A tip of the hat to Dave Stevens.

 

post-3092-0-72532900-1391790868_thumb.jpg

 

And here are the pieces for one cannon after being separated from the laser cut sheet.  They came out easily and a little help with a sharp blade was only needed once or twice for all the pieces.

 

post-3092-0-76620500-1391790871_thumb.jpg

 

The barrels are excellent castings with no flash and almost no evidence of the mold line.  But whatever blackening method was used did not ‘take’ on the metal.  It was uneven, crusty, and could be rubbed off with a finger.  A bit of work with a dry paper towel took the blackening off down to almost bare metal.

 

post-3092-0-38293800-1391790874_thumb.jpg

 

To re-blacken them, the contract specifications call for chemical blackening of all metals rather than paint.  I first tried a product called Blacken-It, which was a disaster.  The metal took on a grey, chalky surface, while an unidentified tan substance precipitated out of the solution.  I had much more success with Pewter Black.  I experimented and found that I had to use a fairly strong solution, much stronger than the corresponding solution of Brass Black that I use for brass.  The surface that was produced was more uniform, but some of the blackening could still be rubbed off if I put some effort into it.  To seal it several coats of clear matte finish were sprayed on and the end results were acceptable.

 

Here you can see the barrel at the top as it was received.  The next one down has all of the blackening removed with a powered toothbrush.  Below it is the barrel after the trunnions have been cut down and reblackened.  Finally, the finished barrel after clear coating.  Only the vent hole has to be drilled.

 

post-3092-0-73774900-1391790918_thumb.jpg

 

The carriage conversion started with making the base plates and bumpers.  The tapered base plate was cut on the table saw with the miter gauge set to 5 degrees.  The bumper was cut, attached with PVA glue, then crowned using a disc sander.

 

post-3092-0-61622500-1391790921_thumb.jpg

 

The cheek pieces were sanded smooth and the burn marks from the laser were sanded off.  Holes were drilled for the eyebolts and the breaching rope through the side of the cheek, and holes for the bolts holding the cheek pieces together were drilled down on two of the steps of the cheek.  A simple jig was fashioned that held the base plate up so the axle notches would be clear, and located the cheeks against the bumper.  The vertical cross piece at the front held everything square.  A clamp made from a bent hair clip held it all together as the glue dried.

 

post-3092-0-91395800-1391790923_thumb.jpg

 

Axles and wheels were next.  As they came out of the wood sheet, the axles were square.  They needed to be rounded to fit the holes in the trucks.  To do this I found a piece of thick walled brass tube with the correct inside diameter.  Four teeth were cut and filed into one end and a sleeve was put around it as a guide and depth stop.

 

post-3092-0-45359300-1391790926_thumb.jpg

post-3092-0-07868100-1391790952_thumb.jpg

 

This was chucked into the bench top drill press and the ends of the axles were fed into it from underneath.  There was surprisingly little resistance as it cut, and I was able to control the workpiece with just my hand.

 

post-3092-0-29119500-1391790955_thumb.jpg

 

It made short work of the job, and much neater than I could have done by hand.

 

post-3092-0-88210800-1391790957_thumb.jpg

 

The trucks from the laser cut sheet were modified to make them look as if they were made up of four half circles bolted together with six metal bolts.  The effect is subtle, but noticeable if not done.  Next to them are several of the eyebolts located in a store here in NYC.  The eye is 0.095” o.d., which scales up to 3 ½”, which is quite accurate.  I could have wished that the wire was a bit thicker, but the difference is hard to see.  At $2 per hundred it sure beats making them all by hand.

 

post-3092-0-83284700-1391790960_thumb.jpg

 

A test cannon was done to see that everything worked, and a detailed instruction sheet was written up, then all the carriage pieces were packed up and given into the hands of JerseyCityFrankie, who agreed to assemble all the carriages.  He did an excellent job, as you can see from some of his progress photos.

 

post-3092-0-89685600-1391790963_thumb.jpg

post-3092-0-36688900-1391790966_thumb.jpg

post-3092-0-63292100-1391790968_thumb.jpg

 

Frankie also shaped and installed the quoin wedges.  The handles are brass belaying pins treated with Brass Brown solution.  All that was left to do when I got the completed carriages back was to make and install the capsquares and their fittings. 

 

post-3092-0-22628500-1391790971_thumb.jpg

 

I started with a strip of 3/32” x 1/64” brass and developed a jig to shape it.  The strip is held between the guide strips and pushed up to meet the stop on the right.  The die has a short piece of steel rod set into it which matches the groove cut into the base piece and is the same diameter as the trunnions. 

 

post-3092-0-79322000-1391790999_thumb.jpg

 

The steel rod is placed over the groove.  With a few taps of a hammer the curve is bent into the brass.  The first few tries showed me that if the base piece remains flat the short end of the strip does not bend flat but springs back a bit.  To correct this the end of the plate was angled and some finishing strikes with the die held at an angle took care of the problem.

 

post-3092-0-41380600-1391791003_thumb.jpg

 

Two holes for the eyebolts were pre-drilled in the capsquare while it was still on the strip, then it was parted off.  You can see in the inset that the curve is not as rounded as I might have liked, but the difference is not noticeable in the finished piece.

 

post-3092-0-92399600-1391791005_thumb.jpg

 

The capsquares were chemically blackened and tack glued in position.  The pre-drilled holes were extended down into the wood of the cheeks.  Two U-bolts with one very short leg were bent and installed.  In the inset you can see that the one toward the rear of the carriage replicates the visible portion of the eyebolt that hinges the capsquare, while the other replicates the eyebolt for the pin that holds it down.

 

post-3092-0-01382900-1391791020_thumb.jpg

 

The final detail was the pin and chain for each capsquare.  Some very fine brass chain with 36 links per inch was blackened, and bits of thin wire inserted in links about half an inch apart.  The wire was bent back on itself and pinched together to form a cotter-pin shape.  One pin was left long and inserted into a hole just below and behind the trunnion, while the other was cut short and slipped into the eye of the forward bolt.  The gun is now ready to be mounted and rigged.

 

post-3092-0-56682600-1391791022_thumb.jpg

 

And here it is with my scale figure for comparison.  I think it came out quite well and will dress up the waist of the model nicely.

 

post-3092-0-56028300-1391791027_thumb.jpg

 

Actually, there were two types of carriage that were made.  On the finished model only the eight guns in the waist will be visible.  These are the only ones that needed to be fully detailed.  However, just to be safe I detailed the four cannon that might be partially visible under the overhanging quarterdeck and forecastle.  The remaining eight will only have the end of the barrel and the forward face of the carriage visible.  For these no bumper was installed and the capsquares were replaced with simple U bolts.  The trucks were replaced with wooden chocks that raise the cannon to the correct level and will provide enlarged glue surfaces when the cannon are installed.

 

post-3092-0-83382200-1391791024_thumb.jpg

 

So here is a complete set of all the six-pounder cannon for one of the models.    The remaining small cannon will join them shortly.

 

post-3092-0-65868900-1391791029_thumb.jpg

 

This was a longer entry than usual, so feel free to ask if I have not fully explained any of the materials or methods.

 

Be well

 

Dan

 

 

  

 

   

 

 

 

 

 

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

Wow what a lot of work. I think I would have enlisted some help too. The cannons look great. Your hard work and experimentation is paying off.

Posted

Very nice, Dan. It might be a good place to mention that BlackenIt will not work on pewter or Brittania metal. For pewter, use Pewter Black (not surprising, that!) and, as you've discovered it will work after a fashion on Brittania metal. I'm not aware of a specific blackener for Brittania. 

Be sure to sign up for an epic Nelson/Trafalgar project if you would like to see it made into a TV series  http://trafalgar.tv

Posted

Hi Dan.

Very nice work throughout the build.

Your attention to detail is spot on :)

 

Regards Antony.

Best advice ever given to me."If you don't know ..Just ask.

Completed Mayflower

Completed Fun build Tail boat Tailboat

Completed Build Chinese Junk Chinese Pirate Junk

Completed scratch built Korean Turtle ship 1/32 Turtle ship

Completed Santa Lucia Sicilian Cargo Boat 1/30 scale Santa Lucia

On hold. Bounty Occre 1/45

Completed HMS Victory by DeAgostini modelspace. DeAgostini Victory Cross Section

Completed H.M.S. Victory X section by Coral. HMS Victory cross section

Completed The Black Pearl fun build Black Queen

Completed A large scale Victory cross section 1/36 Victory Cross Section

Posted

Nice work, Dan.   On the capsquares, I wonder if annealing the brass strip would have helped?

Mark
"The shipwright is slow, but the wood is patient." - me

Current Build:                                                                                             
Past Builds:
 La Belle Poule 1765 - French Frigate from ANCRE plans - ON HOLD           Triton Cross-Section   

 NRG Hallf Hull Planking Kit                                                                            HMS Sphinx 1775 - Vanguard Models - 1:64               

 

Non-Ship Model:                                                                                         On hold, maybe forever:           

CH-53 Sikorsky - 1:48 - Revell - Completed                                                   Licorne - 1755 from Hahn Plans (Scratch) Version 2.0 (Abandoned)         

         

                                                                                                                                                                                                                                                                                                

Posted

Thanks for the likes -

 

Druxey - just another case of caveat emptor.  Is there anything the silly stuff does work on?  Now I have to get rid of it in a responsible manner and I don't even know what it is made of.  .

 

Mark - yes, annealing the brass might help.  I will try it with the set for the second model.  I also thought that hardening the edges of the groove in the base plate might give me a crisper bend. 

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

Hi Dan, I would think that if you were to drill a hole through a scrap of metal or even a nut drilled out to the correct diameter then cut in half, and you annealed the brass you would be happy with the resulting form, that you could obtain.

 

Michael

Current builds  Bristol Pilot Cutter 1:8;      Skipjack 19 foot Launch 1:8;       Herreshoff Buzzards Bay 14 1:8

Other projects  Pilot Cutter 1:500 ;   Maria, 1:2  Now just a memory    

Future model Gill Smith Catboat Pauline 1:8

Finished projects  A Bassett Lowke steamship Albertic 1:100  

 

Anything you can imagine is possible, when you put your mind to it.

Posted

Hi Michael -

 

Yes, another good idea.  I will play with them all the next time around. 

 

Moving ahead, I have been thinking about the methods and materials that I will have to use when it comes time to mount and rig the cannon.    Once the bulwarks are in place on the hull the tumblehome is going to make rigging the cannon difficult.    Then there are the deck and hull plank details that have to be worked out. . . . etc. . . etc.   I decided that making a mock-up of a gun station would help me work out some of the kinks.

 

The first issue was how to cut the gunports through the bulwarks and create the rebate for the lid.   I wanted them all to be the same size and square.  The method that worked for me was to create a square tube of 1/32” wood glued at the corners.   Here you can see it slid through a hole cut in the bulwark.  With a small piece of bulwark like this, I could cut it on the band saw before attaching it to the base plate.  On the model I will have to pierce each gunport and use a coping saw to cut the square hole.

 

post-3092-0-97482400-1392256469_thumb.jpg

 

Here it is from the side.  You can see that it runs parallel to the deck, so the lintel and sill will be level.  With it in this position I marked out the line where the box and the outer bulwark face met.  The box was removed and cut along the line.

 

post-3092-0-75932400-1392256472_thumb.jpg

 

The cut face was sanded, and the box reinstalled in the hole, but slid in just short of the outer face of the hole.

 

post-3092-0-12782700-1392256476_thumb.jpg

 

In the closeup you can see the even and smooth rebate formed this way.  The back side was marked, the box removed and cut down, then reinstalled and glued. 

 

post-3092-0-27291800-1392256478_thumb.jpg

 

When the glue was dry the back side was sanded smooth with the inside of the bulwark.  The rough edges and gaps will be covered by the bulwark planking.  All the gunports  should be identical if I slice similar sections from the same tube.   

 

post-3092-0-03791800-1392256481_thumb.jpg

 

Construction went very quickly.  Too quickly.  I forgot to stop and take photos.  Here is the completed gun station.  It represents one of the midships cannon in the waist with the high bulwark and the gangway overhanging the gun. 

 

post-3092-0-92804700-1392256500_thumb.jpg

 

If you look at the bulwark, you will see that it has been raised about 1/8" from the first few photos.  It reminds me not to take measurements from the plans without checking them against the rest of the details that have to fit.  This would have been a disaster if it happened on the actual bulwark piece. 

 

The deck layout is taken from the plans, with the raised binding strake used by the French set just outside of the grating.   While doing this I discovered that the gratings that I made earlier will have to be modified.   The French did not use the high coamings which the English did, and which I built.  The QAR would have had gratings set into the deck, but crowned even more than the deck camber/round up.  I took an extra piece of grating and sanded it down at the sides and across the back until it fit the curved profile. 

 

The deck is laid in holly, with birch bung covers.  I know that there are good arguments to be made for making them pronounced, and just as many for making them invisible.  I chose to take a middle course and try to make them visible, but not distracting. 

 

post-3092-0-14583700-1392256505_thumb.jpg

 

Here is the cannon rigged with its breeching rope turned into rings in the bulwark.  The rope was laid up from DMC cotton line to a diameter of 0.6” (scale 6 inch rope).  It was stained and sealed with Minwax.  There is still some fuzz, but I am working on a few solutions. 

 

post-3092-0-23673700-1392256508_thumb.jpg

 

The gun tackle are hooked to eyebolts.  The blocks are 4mm singles from Warner Woods West (6” in scale).  The hooks are tied into their strops and the block closest to the bulwark has the running line tied into its becket.  The line is J.B. Coates “Dual Duty Plus” that measures out to 0.015” This is a little thin, but I prefer the look to that of a thicker line. 

 

I could not find acceptable photoetched hooks on the market, so I made them from 0.020” iron wire.   The sequence below shows how I use my orthodontic pliers to bend the wire around to meet itself, then the eye that was formed is bent back to center on the shaft.   To make an eyebolt it is clipped off at this stage.  To make a hook I continue the bend to stage 3.  Moving the pliers out just a bit the wire is bent back toward the eye, then clipped off, opening the hook. 

 

post-3092-0-95648200-1392256514_thumb.jpg

 

The smallest hook I can make this way is just under 5 mm (7” in scale).  This is a bit large, but acceptably small, and the 50 that I needed were done pretty quickly. 

 

post-3092-0-63124500-1392256517_thumb.jpg

 

The outer bulwark planking was cut from birch veneer with the edges colored with indelible marker.  I experimented with contact cement as the adhesive.  I painted a thinned layer on the bulwark substrate and let it dry.  The planks were painted  but installed when the glue was still a bit tacky.  This gave me quick adhesion but just a little ‘wiggle room’ before it set.   The bad news was that the contact cement dissolved the indelible ink and threatened to spread it to the surface of the planking.  I will change to a water based marker in the future. 

 

Treenails were drilled and installed, then the planking was stained.  I used Golden Oak, but did not thin it enough and I think the color is too dark.  Neither the treenails nor the moldings show up to good effect. 

 

The gunport lid was made up as usual from several layers of wood glued with crossed grain.  The hinges are blackened brass strip pegged with iron wire.  The strips were left long beyond the back edge of the lid and were ground down to square cross section.  These pins were inserted and glued into holes drilled into the plank just above the lintel of the gunport.  Hinge barrels were made from short sections of blackened brass rod.

 

Small eyebolts were made and fitted to the outer corners and a bridled lifting rope tied.  The lead is through a hole in the bulwark above the gunport and belays to a cleat above the gun.

 

post-3092-0-19064100-1392256521_thumb.jpg

 

Of course, Pirate Pete had to show up to inspect the work.  He seems to fit well into the scene. 

 

post-3092-0-25083700-1392256524_thumb.jpg

post-3092-0-84016600-1392256527_thumb.jpg

post-3092-0-06759900-1392256541_thumb.jpg

 

 

He even looks the right size for the gangway, although he can use a rope railing on the caprail.

 

post-3092-0-17545400-1392256544_thumb.jpg

 

Overall, I would say that the two days spent on the gun station were well worth it for the time that will be saved over the long run, and the problems that will be avoided.

 

Be well

 

Dan

 

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

Looks good, Dan.  Minor detail.. For the eyes used for breeching and the run out tackle, the French usually used through bolts with a square washer and a forelock on the outside of the hull. 

Mark
"The shipwright is slow, but the wood is patient." - me

Current Build:                                                                                             
Past Builds:
 La Belle Poule 1765 - French Frigate from ANCRE plans - ON HOLD           Triton Cross-Section   

 NRG Hallf Hull Planking Kit                                                                            HMS Sphinx 1775 - Vanguard Models - 1:64               

 

Non-Ship Model:                                                                                         On hold, maybe forever:           

CH-53 Sikorsky - 1:48 - Revell - Completed                                                   Licorne - 1755 from Hahn Plans (Scratch) Version 2.0 (Abandoned)         

         

                                                                                                                                                                                                                                                                                                

Posted

Hi Mark -

 

Good point.  I will add them to the model.  Thanks.

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

Posted

Hello Dan.

Nice idea on creating identical gun ports. :)

And it's a nice method to make a battle station with the scale you are working to.

Irons out any problems that can arise.

 

Regards Antony.

Best advice ever given to me."If you don't know ..Just ask.

Completed Mayflower

Completed Fun build Tail boat Tailboat

Completed Build Chinese Junk Chinese Pirate Junk

Completed scratch built Korean Turtle ship 1/32 Turtle ship

Completed Santa Lucia Sicilian Cargo Boat 1/30 scale Santa Lucia

On hold. Bounty Occre 1/45

Completed HMS Victory by DeAgostini modelspace. DeAgostini Victory Cross Section

Completed H.M.S. Victory X section by Coral. HMS Victory cross section

Completed The Black Pearl fun build Black Queen

Completed A large scale Victory cross section 1/36 Victory Cross Section

Posted

Hello Dan,

I have browsed with a pleasure through your build log and your accurate work brings me a lot of inspiration. The high level of realism and a perfect quality of your work is really awesome. Thank you for sharing.

Best regards

Doris

 

Doris

Current build:

HMS Royal Katherine 1664 from card

 

 

 

 

 

 

Posted

Thank you all for the likes.  It warms my heart during this excessively cold and snowy winter.

 

Doris - Thank you so much.  High praise from someone whose own work quality is second to none. 

 

I will get a chance to work on the hull this coming week, and I will see how the lessons of the gun station translate to the model.

 

Be well

 

Dan

Current build -Khufu solar barge, c. 2,560 BCE, a cross-section model at 1:10 scale

 

Prior scratch builds - Royal yacht Henrietta, USS Monitor, USS Maine, HMS Pelican, SS America, SS Rex, SS Uruguay, Viking knarr, Gokstad ship, Thames River Skiff , USS OneidaSwan 42 racing yacht  Queen Anne's Revenge (1710) SS Andrea Doria (1952), SS Michelangelo (1962) , Queen Anne's Revenge (2nd model) USS/SS Leviathan (1914),  James B Colgate (1892),  POW bone model (circa 1800) restoration,  SS Mayaguez (c.1975)

 

Prior kit builds - AL Dallas, Mamoli Bounty. Bluejacket America, North River Diligence, Airfix Sovereign of the Seas

 

"Take big bites.  Moderation is for monks."  Robert A. Heinlein

 

 

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