Thistle17

Thanks guys. I have helped lay up a cedar strip canoe with the fiberglass resin approach. Even with an experienced leader it was messy but indeed the finish was beautiful. I was afaird that would be the response/solution. I certainly will take it outside to follow this regime if we march down this avenue. Can you tell I am reluctant to go this route? I do know they make a fine mesh fiberglass expressly for models and I will likely use that material. We do have a limited group budget for this project so the next step is to check out West System product costs. Joe

We have a thread on MSW related to building a Mark I River Patrol boat in 1:6 scale. In spite of the fact that it is a waterline model it has large surface areas that needs to be coatedand faired prior to painting. The model will be placed in a museum display for the public so a convincing quality finish is desired. The substrate of the hull is basswood. It has been skim coated in the seam areas with Rage, Easy Sand and further patched with Nitrostan body filler. We have tried Golden Edge but it as well as the Rage have little open time to spread and work the 2 part compound. As a matter of fact Golden Edge is so hard to sand once cured it would be impossible on this very large model. It is nearly 5 feet long. I/we are reluctant to use dry wall compound as we are not comfortable with its long term stability over the wood base. Using fiberglass cloth and resin is an obvious choice but the VOCs generated are not safe in the environment we are working. We are open to suggestions and even willing to experiemnt with suggested methods. So if anyone(s) out there have ideas please repl. Joe

Ah the Navy echelon Andre. When I worked for Raytheon I lived in an apartment complex that housed an Annapolis grad, a Great Lakes 90 day Lt JG and an enlisted guy. The white gloves, silver calling card tray and uniforms came off on weekends but watch out Monday morning! I still chuckle about it all. But nonetheless it would have been my choice if I had enlisted. Welcome aboard. Joe

Maury I lived at the "Top OF The Golden Triangle" for a short period too many years ago. It would have been an honor to have met you in person. Your works are spectacular! Joe

Just a brief update on re installment of the larger table top. I had left the saw for a few days w/o installing the saw blade. When I put it back on and was checking the travel I found it would not elevate as hisgh as before. The problem was the lead screw controlling the arbor lift was hitting the arbor arm cross plate preventing further travel. It turns out that the coupling to the front lift wheel was not seated back quite far enough on the shaft. I thought it was positioned correctly but I learned on this attempt that the coupling was hung up on the shaft. There is no specification on its positioning but with about 1/16 inch clearnce between coupling collar and wheel collar all should work as before. Joe

I have spent hours dockside in New England taking in the fishing fleet work craft. I have a special reverence for them.There isn't a one that doesn't show the ravages of toil, sea and weather. You have captured those effects perfectly and I might add your modeling talent is to be admired. Your model tells a story. Extremely well done! Joe

I have had a Unimat Sl1000 and by way of a group member I just sold his Unimat 3. Both were sold to ship modelers and both had lots of accessories. I would have kept(bought the Model 3) from his estate. Had I not made an earlier pruchase I would have been happy to have bought the latter. It has a number of nice feature upgrades over the former version. During the "back to work" at Sherline they had a special sale of certain lathe models. I bought the 17" bed version with Package 'A'. It is a beautiful machine and the quality of product is outstanding. With coast to coast shipping it was just under $800. I debated about the 17" bed length and still am doing so to some degree. The unit is 30 inches in length overall as the motor protrudes beyond the headstock drive some 6 inches. Indeed with a jacobs chuck mounted and the tail stock fully positioned to the right one has nearly 13 1/2 inches of stock mounting capability (3 jaw chuck mounted on head stock). The tool carriage is much larger than a Unimat. It is approximately 2 3/4 X 6 inches. I do have the need to machine ferrous and non ferrous rod/tubing so that is one of the reasons I chose the longer bed. I may try turning some masts (yes I know it is not the traditional method) but I will have to buy the steady rest and likely the wood turning tool rest for an addtional $150+ to do so. The only thing I was disappointed in was that it does not come with cut off stock or holder. More dollars! Yes I was warned but I could not help myself. Joe

I just received my new larger saw table top from Jim Byrnes Model Machines and I have to say that it is big and beautiful. Should I be surprised by what his shop turns out. Not really but what I got back exceeded my expectations. It is a brand new top! I somehow had imagined that sending my smaller table top in would set off a remanufacturing process whereby the added width was achieved by adding wings. Not sure how I got that into my head guess it was from my woodworking shop table saw mentality. I did add the micrometer fence adjust while it was in the shop as I gave up on my linear digital scale system that I installed earlier. It just wasn't that repeatable. Goodbye to frequent fence removals to cut larger stock! It is so worth the extra cost to me. Joe

This era we are living in has taken so much "wind out of the sails" (or sales if you prefer) of every manufacturer or parts supplier, no matter the arnea. I have found this in building supplies, home freezers, PPE and even elective surgery. The backlog of work laid on our normally responsive suppluiers I am learning is staggering. We all have to temper our expectations of availability. I have had to relearn that with Model Machines lately that it is not all about me! Be kind. Joe

And here I thought you had taken time away from the bench. Quite impressive Rusty! In the chosen woods it comes off as an elegant rendition. Joe

It seems to be the "season" to come across folk that are no longer with us or can not do the things they used to do especially in the area of ship modeling. In the last year I have been asked to help sell or donate five modeleer's tools, models (partially finished or complete) and about 35 kits in the box untouched. In one case I await input from a son about a model he wishes finished that was his dad's. It is a delicate task to undertake as it is usually the family asks for help. The stories they tell humanize these one time modelers and make it all the more poignant. The skill set of the past modelers are wide. The sad ones are those that could but no longer can and it shows in their recent works. Some of their works are quite good. I am always torn with the former as in my estimation the models especially the poorly done ones really have no value. I do not have the heart to walk away without helping. I always am reminded that this may be my situation some day not too far off so I do what the situation dictates out of respect for all. "Ask not for whom the bell tolls. It tolls for thee!" Joe.

I bought the Rockler https://www.rockler.com/dust-right-flexiport-power-tool-hose-kit-3-to-12-expandable It works perfectly with the Byrnes machines as the blue insert is a nice friction fit. Joe

More questions have come to mind Jim. 1. I have access to a tilt table for the saw from a group member. How does that work with the larger table design? 2. I would be asking you to incorporate the micrometer fence adjust. Does either the tilt table or the larger table present any problems with this addition? Joe

Thanks Jim. Final questions: Outside of shipping how long is the retrofit time? Are there any alignment querks/needs to remount to align with the arbot? All I send is the table top sans the fence rails but with the rail mount blocks right? Joe

I too am building Cheerful. As I rate myself higher than a "newbie", but by no means a professional, there is so much to learn and do that is relatively intracate on this model it bears proceeding with a good deal of respect even though it is a kit of a higher level with quality components. I am detailing out the deck fittings at this point. It might be of use to you to know that the decking I found harder than the hull planking. I think one of its characteristics is that there is no denying its quality assessment as it stares at you. Also beware the widlass is tricky. About 60 parts of small dimensions where tolerance build up becomes a large factor. The good news is that once you reach this level of the build it gets even more satisfying. Joe

It is hard to imagine what you can create to top this for your next model offering. Joe

In terms of accuracy don't let your engineering mind take you over the edge. That is my background as well and I know the feeling. From an accuracy standpoint I offer that you will be just fine. Keep in mind that there are very few rectilenear elements on a ship or boat as compared to a house. If you want to increase your accuracy beyond your adjustable square then treat yourself to a set of engineering squares (fixed blade, varied sizes). They are relatively cheap and they remove the variabiluty of your run of the mill adjustable version. I use them all the time in both woodworking and modeling. Joe

It is not uncommon to need to refine angle cuts. I wish I had thought of this jig when planking the gun pports of Cheerful. Initially I had thought I would create another jig for the truing of angled cuts but after thinking that one jig might fit both applications and inspecting the commerical one shown earlier it struck me to make a small change to version 1.0. Version 1.1 utilizes the Byrnes sander mitre positioned as shown. I milled a 0.49 slot that yields a tight fit for the bar just deep enough to enable the mitre fence to sit flush with the jig surface. The slot is snug as I did not want the bar to wander into the trimming area. In this position one can trim just about any desired angle in either direction. I will modify the mitre fence by adding a wooden fence that will extend to the trim edge of the jig. I perceive it will need to be slidable to the trim edge especially if one chooses to use a low angle plane to prevent exit breakout. Joe

Practically speaking the only elements of the jig I suggest that need to be true are the : the shooting edge where the plane rides and the perpendicular placement of the cross piece or stop. This is easily accomplished with a square to align the pieces. Even a drafting square can help with the alignment. Joe

Acoarond I am certainly not an expert on traditional building methods but this just sounds counter intuitive. I think I understand the reasoning owing to the fact that it is very difficult to lay up decking and waterways for a fully framed hull or even a plank on bulkhead version would be a feat. Also given that most vessels were planked inboard why would one go to the trouble when it is all going to be hidden. Not to mention trying to recreate the form of the hull above decks afterwards. Joe

When "cover" is referenced I have assumed you mean the table insert for the saw blade. If so I would suggest the following from my careless experience. I installed a new blade which had an existing table insert that matched the prior blade kerf. I turned on the saw and it was slightly hitting the side of the insert. I stopped and opened the saw up and to my dismay the saw blade was not sitting flush on the mandrel. The act of reinstalling it correctly did not fix the problem as the blade had slightly distorted. That new blade was rendered useless. Joe

It is not a coincidence that we all need a tool akin to those suggested here for all types of square cuts or even angle cuts. I made this simple one out of cut offs of MDF. It is modeled after my wood working shooting board. One can use either a low angle plane with a sharp, sharp blade or even sand paper glued to a stick. The plane is the Lee Valley Block plane. I am working on a similar version for angled fine tuning that will incorporate my mitre fence from my Byrnes sander. Joe

Masterful work by both of you. I hold your works as the quintessential reference of human accomplishment. Hopefully next year in New London it will be there to see up close. Joe

I am sure you know but just for the sake of it wood swells across its width i.e. perpendicular to its fiber cells. So don't glue them in until you are sure they are completely dry if you go this route. Look on this site for alternate measures for planking. I think you may find these methods preferable. Joe

Our group got to see Rusty's model in person last weekend. It is such a warm and rich appearing rendition in pear wood. His execution is skillful aaaaaaaaand all the more so as we remind ourselves that to this point it is all scratch! Joe