Rustyj

Very nice indeed Remco. By the way did you ever think of becoming a micro surgeon?

Thanks Greg, I think I started doing that on the Confederacy.

Glad to have you here Jim. Are you going to make it up to CT for the show?

Hi Dirk, I hope you do build her. I would love to see it.

Also thanks everyone for stopping by and all the likes.

I had a great weekend. The real world left me to my devices  and I had a lot of

shop time.  Bulkheads are all cut out and stacked as previously mentioned and I

then attacked the bulkhead former . It is laid out in two pieces and I thought of

just cutting it out as one whole piece. But as Chuck pointed out to me that getting

one piece of plywood that long that wouldn't twist would be extremely difficult.

So after an unsuccessful search I relented and cut it from two pieces. I knew  I

shouldn't have wasted my time but then again I'm not known for my better

judgment and decision making.  

Any way the former plans were cut out and glued up, then I cut it out on the scroll

saw and fine tuned it with the disk sander and a sanding block. Once satisfied I

applied glue to both pieces, put wax paper over and under the joint, placed a scrap

board on it and some heavy weights and allowed it to dry over night.

Now I will test fit all of the bulkheads and then start gluing them up.  

Send along Ben. I can screw them up in a heart beat!  

Thanks for stopping by Daniel.

Well I'm back and I have got a start on cutting the bulkheads out.

Care was used to ensure the plywood I have is free of warping. There are 27 bulkheads

to cut out. I used my standard method of cutting the individual bulkheads from the plans

and glued them one at a time to the plywood using a temporary paper craft glue. This

allows for removal of the plans should I so desire.

Once the bulkheads have been cut on the scroll saw I use my x-acto knife to score the

various reference lines that will be needed later. This is done just in case the plans are

removed from the bulkhead later.

I then take the bulkheads and make stacks of about 6 bulkheads of similar size and shape

and place a heavy weight on the to help ensure that they do not warp while I finish cutting

the remaining bulkheads and the former.

Well I'm off to cut more bulkheads out.  

Very nice Bob. This is one of the parts of the build I enjoy the most.

Looking forward to seeing more!  

Thanks Augie, Ben and Paddy.

Well I'm barreling down the home stretch and speaking of barreling I have mounted the barrels

to their carriages and will be putting them in place once I'm back in town.

Thanks for stopping by.

Very Nice Ben. Little bites of the cake are good.!

Thank you for all the likes and comments. It is very much appreciated!

Joe that means I'd have to do design work and we know that isn't gonna happen!

Thank you Remco. Your Kingfisher continues to inspire me.

Thanks E&T.

Hi Chris. Yeah we may have started around the same time but my little ones are into houses

of their own so my distraction level is much lower!

Thanks Ben. I can't begin to express how lucky I am to be involved in this.

Hi Augie. You should see them spread out on a 40" x 40' sheet. Truly amazing! You know when

you finish the Confederacy this would be a good project for you. Come to the dark side...come.....   

Hi Mark. Thanks for your continued support and encouragement.

Thanks Floyd.

Hi Greg. Tall order? Try impossible! I'll just do the best I can and have a whole lot of fun.

Hi Alan and welcome aboard.

Hi Alan from down under. Once this gets underway full steam there will only be two projects ongoing. Well maybe......

Hi Grant all seats are in the front row here!

Hi Chuck. I don't know how much fun you'll have....but I'm planning on having a ball.

Again thank you all for stopping by. I will be away for a couple of days so probably no new updates until the weekend.  

Thanks Bob, The good news is that it will eventually be available through Seawatch Books!

I have the distinct honor of being able to work with Chuck again on my  next project,

the HMS Winchelsea.  This is the same ship that Chuck is designing and currently

building. I cannot put into words my gratitude to Chuck for allowing me to participate

in his project. I will make every effort to build her as described in the plans and

practicum although I will never be able to reach the outstanding level of craftsmanship

Chuck has set.

 The HMS Winchelsea was launched in 1764 and is a Niger class 32 gun frigate. This

build will show how she appeared during the American Revolution. The model will be

fully rigged at 3/16" scale. I will be using various woods throughout the build but the

primary wood used will be Boxwood, Holly and Swiss Pear. All of these woods are

from Jeff at Hobby Mill.

As Chuck has very eloquently detailed his log and I could never reproduce that either.

I will just show how I worked my way through the build.

Here is a sample of some the plans that I will be using to build the Winchelsea.

The first step in the build will be to cut out and assemble the knee of the head. There are

eleven parts to the head knee assembly and they will all be cut from 3/16" Boxwood. The

pieces were rough cut with the scroll saw and finished with files, sandpaper and chisels.

To simulate the caulked joints.

Once assembled Chuck states " The entire assembly must be tapered. This taper extends

from the upper stem piece towards the bobstay piece.  The aft edge of the upper stem

should remain 3/16” thick.  It should gradually be reduced to 3/32” thick along the

forward edge of the bobstay piece. The taper is 3/32” at the top of the bobstay piece

but it also gradually widens back to 3/16” as it works its way down towards the cutwater. "

Hopefully you can see this taper in the photograph.

Next it will be time to cut out the bulkheads and the bulkhead former. These will all cut

from Birch 3/16" aircraft 4 ply plywood. As there are so many bulkheads, a total of 27,

I anticipate it taking a least a week to cut them out and fit them prior to gluing.

That is if my mind doesn't wander!  

Thank you E&T.

Ok Ben.... you should have excused yourself.  You had insider information!

Yes Chuck has graciously allowed me access to the Winnie and I will be starting her shortly.

As this will be a long slow build while he continues to design her I will try to complete the Fly

at the same time. Gotta keep the Grand kids happy you know!  

I have completed the stand. I made it out of some Maple I had available.

I kept the dowels low on the stand so they wouldn't cover the frame work. Now I just have to put

on a couple of coats of sealer and I can set the cross section in it.

Very Nice Ben! Nice clean work. And yes it is a piece of cake from here on out.

Hopefully it's a kind of cake you like though!  

Excellent Augie. Shaved rules or not that came out very nicely.  

I also agree that you shouldn't paint it, unless you want to of course.  

Thanks Mark, Grant and Joe.

It would be my luck to get stuck in a groundhogs day that was really horrid and have to live it over and over and over again!

Now I have to get that accountant to figure out how to get all the cool accessories like a duplicator!

No new news from the shop. I have to still mount the barrels and rig them and make the base. That and a good cleaning

should just about finish her up.

I also had started doing the base work on what was going to be my next build. I was going back to the light for a bit and build the

FLY for my grandson. He saw it on the shelf and really liked it. So I have been doing a bit of work on that for him when I

was presented with a Dark Side opportunity I just couldn't pass up. 

So now that I have been cruel and thrown out that teaser I am preparing to post the new build log here in the scratch build

section by this weekend.

Sorry gotta head of to work now. 

Thanks Augie and Ben!

Hi Mark,

Yes toys I mean tools are great! I can see where a duplicator would be a god send!

Edit...Though it's not a Sherline the Unimat link was very informative.

Re-edit: Sherline version is great too.

Re-re-edit: Vanda-lay link will save me a bunch of searching.

Re-re-re edit: Do-over's. It seems everyday has to many do-overs!

Thanks Joe.

druxey, the design and execution is a bit over my head at this point but maybe in the future.

Ok here is the result of the duplication. An acceptable job. Not perfect but they won't be

right next to each other so all should be good.

Hi Remco,

As I follow along with all the rest I used to continuously think that you couldn't continue

to stun me with your work. You have proven me wrong more times than I can count.

Simply wonderful !  

Hi Mark, I guess I'm very productive then cause I've surely made a mess.

No thumb twiddling going on here although work has gotten in the way a bit. As

suggested I cut as deep as I could and the used a jewelers blade to finish the cut.

Here is the first barrel painted and just set in the carriage.

Now comes the fun part! Trying to duplicate a second barrel that comes close to the first.  

Very  nice Mark. It's really rewarding to look back and see an improvement.

I'm sure there will be many more in the future.  

Thank you all for stopping by and the likes.

Thanks Dubz.

Mark I wouldn't want to be standing next to when it was fired let alone be down range

when she let loose!

Thanks Bob I am really happy with how she looks.

Hi Grant. Sorry to disappoint but I played with one 1/2" dowel while waiting for the rod to arrive.

Now I will make a confession. Machine equipment is no stranger to me. When I was a

young'in I had training in machining engines. I could bore an engine block, hone a cylinder

or machine a head to a couple of thousandths. I just never played with a lathe. Also it's

been 37 plus years since I used any of that equipment  so I wasn't sure if any feel was left.

Now all you lathe users I have a bit of a bone to pick with you! No one ever mentioned how

messy these things are. Now I'm no neat freak by any means but man it makes a mess.

Here is a the cannon barrel turned to the correct taper .

And here it is completed except I have now realized that I don't have a cut off tool!

 Oh goody something new to get! I can see where this can be very addictive.      

Very nice Bob! I'm loving it. 

Thanks Ben and Floyd!

Putting aside the temptation to stick every piece of wood, plastic and metal in

the lathe and "turn it" I've placed the mortar in it's carriage.

Here she is set to be stowed.

And here it is set in firing position.

Now I can move on and attempt to turn some cannon barrels!!!!!!!  

 

Glad to hear the accountant came good

I had to threaten her a bit but in the end the funds were available and that’s what counts!  LOL  

Thanks Michael. The rod is a dirty cream color. I painted it with with regular acrylic paint. 

Thank you all.

Hi Bob, The lathe arrived last Wednesday and I played with some scrap wood until the rod arrived Friday

afternoon. I sent several hours in the shop Saturday getting used to it. I must say the quality of the chucks,

cutters and lathe make it much easier.

Antony. Calipers, rulers pencils and any other items I think I may need are on hand. Unfortunately no digital

readout on the slides.

LOL Mark, beginners luck! Not wood or brass. It's 1 1/2" nylon rod. I was going to use that for practice but it

worked so nice I kept it. The cannon barrels will be aluminum rod. The nylon rod is too flexible at  5/8" diameter.

Thanks druxey and Augie, As I said beginners luck and good tools.

Sure looks like you are off to good start! Slow and steady my friend!