Armed Virginia Sloop by CiscoH - Model Shipways - 1:48

[Desertanimal]

Just found your log. Very nice work. Precise and clean. I’ll be watching along!

 Chris

[RossR]

Your work continues to impress.  Your details at small scales are truly impressive.  

[aliluke]

I remember those kit supplied window frames being one of the trickiest parts. I was never satisfied with my outcome. Good on you for looking for a different approach to match the rest of your models colouring.

[SkiBee]

CiscoH

As you know I recently started the AVS myself. I just wanted everyone to know I get more information, how to and problem solutions then the included instructions or even the Luck instructions. 

[CiscoH]

Happy Saturday afternoon MSW.  Today I continue trying to make windows.

 

Last time I made an oversized practice window which below I have trimmed down and I think it looks ok.  Here are my 2 oversized test windows and the kit walnut one.

This time around I made a new window the correct size although its still a practice version.

 

First off I copied the angle of an outside window and made a cutting jig, similar to what I did with my mitered coamings.  I used a large chisel initially but later used the largest of the 3 mini veritas chisels and it worked fine too.

Everything is very oversize to be trimmed down at the end.  The most difficult part wasn't cutting the angled lap joint, it was making the 2 opposite pieces of frame the same size.  Still working on the best way to mark this.

One other challenge is figuring out which direction the angled miters are cut.  Doodling pictures did not help me visualize; I bet if I had worked in Sketchup I would have eventually gotten it but thats even more free time gone.  It turns out if you cut all the angled joints on the right side of the above jig it makes the Left-side window (because I wanted the side members of the window (stiles?) to run all the way up/down.  Presumably when I cut the joints with with mirror image left side of the jig it will make the right-side window.

I formed the half-laps same as last post, which led to:

I marked the frame with triangles and then put it together with Elmers white glue.

Once it was dry I flipped it over and used a compass to determine the centerpoint of each side and then the big chisel to score a mark across the frame, then gently chiseled out the score to a V shape. 

I purchased the smallest Vallorbe rectangular file I could find which turned out to be 2/64" thick.  I used this to file the V cuts into square.  Despite the tiny size it still makes the rabbits look too big.  But this is a test window so I soldiered on.

I added one window muntin.  Cut to fit the size of the slot its noticeably thicker than the previous test window muntin.

Once it dried I filed the transverse slot and added its muntin.

And once that was dry I trimmed the window frame down to its proper size.  I thinned the muntins by filing then equally each side which worked pretty well.  The window is surprisingly rigid considering how tiny it is.

 

And here is the new window overlaid onto the left side of the stern, kit window on the right for comparison.  It looks like I need the thin the frame edges even more but I am planning on adding some exterior window trim pieces which will take up some space.

I have to enlarge the stern window openings at the top some and I think I will put backers in on the top and bottom where there is a little more room.

 

Next up adding some window trim and deciding if I keep the muntin angles like the kit or change them so they follow the curve of the stern planking.  Or something inbetween.

 

thanks for reading

 

Cisco

Edited October 6 by CiscoH

[aliluke]

That is really impressive! Especially when we see your thumb and realise how small these windows are. The alignment of the outer windows with the stern was also my problem - the kit supplied windows that go there end up looking crooked. I didn't try to fix that but it remains a vague  irritation every time I look at the bum of my AVS.

[hamilton]

Love the generosity in sharing your process Cisco! The gorgeous results are one thing - how you get there makes it even better!

hamilton

[uscharin]

I'm impressed with your attention to detail and craftsmanship.  Definitely will be making return visits.  Keep up the good work!

[CiscoH]

Good Sunday evening MSW.  Here in Delaware Daylight Savings has struck so its dark at 5:30pm.  The drama those with kids call "Halloween" has receded, time for an update.  Today is Windows Part II and I am afraid there will be at least one or two more to come.  Like everything in this hobby they are a lot more complicated than I expected.

 

My big difficulty, besides simply the challenge of working with such small parts, was making the same size windows.  Its easy to make several Almost the Same Size frames but with all 4 of them side by side tiny differences are glaring.  So I tried to think up a way to make my parts identical.  I also wanted skinnier muntins; my previous beefy 2/64" ones weren't going to cut it.

 

My first solution is pretty practical and thankfully simple - a pair of stop blocks.  First I glued one on the closer side of my angled jig.  I pushed each frame part snug against the stop block and cut the angle with a Veritas mini-chisel as before.

 

Then I glued another stop block on the other side of my jig to push against so my second cut was at the correct interior frame dimension.  Repeat with another piece and now I had the 2 side pieces of the frame, both exactly the same.

 

I made another jig that cut the exact same angle but with closer stop blocks to make the bottom and top pieces of the frame (the window frame is slightly taller than it is wide). 

 

Once I had my 4 frame pieces I formed the half laps same as before.

Once glued up with clear-drying white elmers glue I sanded both sides of the window flat with 220 grit.  The window frame is skittery and likes to escape fingertips but I finally got the frame to a consistent thickness.

Then as before I marked the center of each frame with my drafting compass and gently pressed the larger chisel across the frame on the pencil marks. 

 

I used the veritas mini-chisels to cut a tiny wedge at each chisel incision.  In my previous post I used a file to cut the muntin mortises but my smallest file is 2/64" wide.  I couldn't find a thinner one so I went back to using my hobby saw (see the last pic in this post, its the red handled one everyone has) which is exactly 1/64" thick.  If you go slow and gentle it will sit in the tiny wedges and cut a perfectly even 1/64" mortise.

 

Then I used my veritas mini-plane (what would we do without Canadian ingenuity?) to sneak up on a 1/64" muntin.

I would get it pretty close then use some 220 grit on a small stick to smooth the muntin to its final 1/64" dimension.  I found it easier to work with if I left it big, as you can see below.

 

Once it had dried I carefully trimmed the muntin down until it was even with the back of the frame (chisels must be sharp and mind the grain) and very very carefully cut a mortise in the muntin with first a chisel and then the hobby saw, supporting the fragile parts with my finger from underneath, and then shaped and glued the second muntin, oversize, in place.

 

One it dried overnight I trimmed it up, a little more sanding to get it the correct shape, and inserted it into the stern.  Here I have both port side windows installed.

 

David Anstcherl talks about lining up the muntins so they make a perfect arc across the stern.  I don't think I have that in me this go around. 

 

Below is my hobby saw and the 2 starboard windows with their vertical muntins drying in place.

Next up, assuming the windows look good, is trimming down the interior stop blocks so they don't show through the windows, trimming my panes of "glass" (I'm using mica) and then making some exterior frames to hold the windows in place and smooth out the silhouette of the raggedly cut window holes in the stern planking.

 

thats it, thanks for reading

 

Cisco

 

Edited November 4 by CiscoH

[CiscoH]

More Windows

 

Well I'm back.  Windows have been driving me crazy and I'm happy to say this update will finish them for better or worse.  Here's an example to remind us of how small the darn things are.  I have had good luck getting the muntins to 1/64" reliably so thats a plus.

I made all 4 windows and filed them to fit.  It was a great day!  And they looked acceptable to the naked eye, until I took a picture.  

To my eye the furthest starboard and port windows looked off kilter.  Their vertical muntins seemed to be angled outwards.  And the inner and outer horizontal muntins were not lining up.  I think its more noticeable due to all the strong horizontal and vertical lines around the windows.  See my cartoon below - in a row of stern lights the line of the vertical elements should converge somewhere far above the stern, as in picture 1.  There is also the tapering edges of the stern, what the instructions call the fashion pieces but I think are called something else, that further emphasize this convergence.

 

My window axis are more like picture 2.  There is also the added lines of the stern planking which normally would be painted and less visible.  When the horizontal muntins don't follow the horizontal line of planking its glaring.

You can also see a small gap at the base of the the inner starboard window where I overthinned the wood between the windows.  Nothing for it but some planking re-do and window deconstruction.  In the new windows I exaggerated the angle of the outer vertical muntins and shifted the horizontal muntins in 3 of the windows so they followed the line of the horizontal stern planking better.  This made the muntins often not centered in each window frame.

Being a traditional-minded builder I wanted mica for my windows and found a cheap (10$ ish on Amazon) bag of precut pieces; they are the size and thickness of microscope cover slips.  I found tracing with a scalpel blade, then bending or cutting with scissors the easiest way to shape them.  Sanding or filing made the edges fray too much so i tried to slightly undercut the panes.  They are hard to see once in place in these pics.

And then how to make the window frames stay in place?  I tried making a sill but I don't think it looked appropriate in such a small vessel, see below, so no go.

All the other genius ideas I had for fitting a secondary frame were not working so I decided KISS and why note glue them directly in place?  First I tried putting glue in the window holes and then setting the window frame on top but it always smooshed the glue out onto the mica.  Eventually I found it easiest to put a very little line of white glue on the top and bottom of each window frame with a toothpick.  Using a tweezers I then set them bottom-first, then swung the top in.  They were already a snug fit and the glue filled the gap fine.  A veritas minichisel worked perfect to scrape any squeezeout, which if you use very little glue was mostly none.

 

Here's my finished product.  I am now tired of windows and this is whats going to stay.

I had to make some compromises to follow the line of the planking; none of the window openings are exactly symmetric to the other side and the windows are also each a little different.  I suppose it it ends up really bothering me I could hang a jollyboat over the stern to hide my sins.

 

Ok done with windows. 

 

few other pics- I was at the Delaware Antique Show last weekend and saw this.  The base is amazing and way out of proportion to the fairly drab model ship and I thought it was pretty funny.

And yesterday I got my copy of Fubbs which I have been anticipating for the last year.  If you like David Antscherl's other books you will like this one too.

 

Here's the page on windows;  too late for me on this model.  His muntins are perfectly aligned, of course.

ok that it.  Thanks for reading all.  Have a happy Thanksgiving, those of you who celebrate it.

 

Cisco

Edited November 29 by CiscoH

[aliluke]

Those windows look very good to me! So much better than my effort with the kit supplied ones and even the wonkiness of my effort doesn't bother me anymore.

[Paul Le Wol]

Hi Cisco, I agree that your windows look very good. Really like how you used mica for the glass. We’ve all come to realize that cameras cannot be satisfied.

[Seventynet]

Really nice explanation of how you made the windows. I remember that same challenge with my Haying Hoy. Now I am configuring the windows using cnc which should do a good job. The biggest obstacle is figuring out how to get a good enough bitmap and then converting that  to vectors. I really like your project.

Ian

[CiscoH]

Well on to planking the main deck.  The kit comes with a detailed picture and the LaukStreet practicum follows this scheme closely.  Basically all straight planks except the outside one which is curved to match the sheer.    The fore ends of the outside planks are nibbed into a secondary plank called the Margin, or Nibbing, plank which parallels the waterway. 

 

I think this was done because its easier (all the planks are straight and the same width, again except the outside one), the Margin Plank nibbing looks cool, and maybe also because its how Dr Feldman did the original model.  (Although when I looked at the pictures in his book he has 4 nibbing planks per side while the AVS directions show 3.  Again, maybe to make it easier).

I have always liked the look of curved deck planking and I never liked doing things the easy way so off I went looking to make it harder on myself.  I have used Cheerful as a source of inspiration for this build and I really like the decking Chuck did which was curved and scarfed.  After a lot of thinking and the appropriate "mmmm hmmm" noises I came up with the following:

I changed from equal numbers of planks on each side to a center plank, shown in the drawing above as a 1/2 plank in the middle, and 9 roughly 3/16" wide planks each side.  I was having a lot of trouble getting the hook scarfs to cooperate especially the aft one which was weird and too long.  Then I realized the hook scarfs are only used at the bendiest parts of the hull.  In the Cheerful there is no quarterdeck or cabin so the deck planking runs all the way to the stern.  In the AVS the main deck is only 2/3 of the ship's length and the aft main deck section doesn't curve much atall so it probably doesn't need any fancy joinery.

 

So I did another template:

I like this one better.  From above its not as obvious but when you sight down the length of the ship the planking clearly curves.  I need the currently uneven hook scarfs to be the same length so a small adjustment pending there.  I got rid of the aft hook and now the planks flow much better.  And if I want it curvier I can make the central planks a little fatter amidships. 

 

Throughout all this I found both Chuck's Cheerful instructions (Chapter 8 ) and Eric W's super clean (and well documented) Cheerful builds very helpful.

 

Next up is cutting the planking from my holly billets and not second guessing myself.

 

thanks all

 

Cisco

Edited Monday at 02:28 AM by CiscoH