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I finally attached the rudder to the stern post.   It was very similar to the way we did the hinges on the rudder itself.   But here is the step by step for the folks building her as well.

 

First thing I taped the rudder in position getting it tight against the stern post.  Then I marked the angle and position for the hinges to be placed on the stern post.  I used a very sharp awl for this.  I had laser cut some small notched down the stern post where these were meant to be.  This was also there just for reference and the notches were made narrower than the 1/16" needed to insert the hinge part.  This was just in case you needed to shift up or down a bit from those initial reference points. They really shouldnt be far off.  This also means that yes you will have to chisel those slots wider using your scribed marks.  Its not much and it is yellow cedar.  So it is soft and quick with a sharp chisel or #11 blade.

 

rudderhinges.jpg

This time we will pre shape the laser cut hinge parts as shown below.  Just knock of the corners on an angle to match the ones on the rudder.  Insert a small length of 22 gauge black wire in each of the four needed.  Thhese were painted black ahead of time as well.

rudderhinges1.jpg

Once you open up those slots on the stern post these should be a nice tight press fit in each slot.  just center them make sure the sides are flush with the stern post.  The wire or simulated hinge pin faces downward.

rudderhinges2.jpg

A quick test fit with the rudder to see if I screwed up their placement.  Luckily everything lined up pretty good.  Note that if you have trouble sliding the rudder post into the rudder opening in the counter after adding these, you will need to open up that rudder port a bit.  Not much but use a file to carefully enlarge the aft side of the opening until the rudder clears through it.  It should sit on the hinge parts (pintles and gudgeons) very nicely.

rudderhinges3.jpg

Then add some 1/16 x 1/64 strips with the edges painted black ahead of time.  Just like on the rudder!  Use the scribed lines you made with the awl to establish the correct angle.  Only make these as long as the stern post at this point.  We will take care of the two longer lower hinges later.  Sand them as you did with those on the rudder and paint them black.

rudderhinges4.jpg

Here is what they look like painted up...

rudderhinges5.jpg

Finally the rudder can be added permanently, or NOT...its up to you.  This is not a working rudder as I mentioned earlier.  Its just simulated.  The rudder hinges were just glued together to mount it.  With the pins sticking out the underside it will look just like it is supposed to.  Then just touch up the paint and add some bolts if you wish to.  Or you can wait until after the lower two straps are added next.

rudderhinges6.jpg

For the two lower straps that extend onto the hull we have a few options.  I will tell you what I did though.  Feel free to go another way with it.  These straps should sit on top of hull planking that doesnt exit on our framed model.  So a modest layer of planking must be added so the strap can sit on top of it.  Sometimes you see a wider strip of planking that the straps sit on but I am going to make them the same width as the iron straps. Its easy to do.  I just took some painted 1/64 x 1/16" strips which were black and glued them to another strip of the same size.  Depending on your model you might need a 3/64" thick strip for the simulated planking or thinner.  This is so the hinge strap lines up with what is on the stern post.  I used 1/32" strips which worked out nicely for the underplanking.

rudderhinges7.jpg

Use the plans to measure how long these straps should be on the hull.  Shape them and glue them on.  Make sure you glue them on at the same angle as the hinges on the stern post.  You can mark that angle once again like you did before using a sharp awl or pencil.

 

rudderhinges10.jpg

Some photos of the completed rudder mounted with my simulated pintels and gudgeons.  Once again add bolts if you want to using the black fishing line.

 

rudderhinges8.jpg

rudderhinges9.jpg

 

The tiller is next...let me know if you have any questions.

 

Chuck

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