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vaddoc

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Posts posted by vaddoc

  1. Bob, these scratches need filler to disappear. You might be able to raise them with a wet towel and heat but I doubt it.

    Whether you will go back depends how much it bothers you. I have previously sanded a hull after all paint coats were on! It was painful but had to be done. Now, for a couple of scratches it might not worth it but then again, you only have primer on.

    Also, it kind of looks like your primer coat is very thick? It needs just to cover the surface.

    Sometimes is the wood. I like maple and beech for planking because they are very flexible but also hard, sand nicely and keep an edge beautifully. Soft woods mark easily.

    400 grit is plenty, will leave surface plenty smooth for a gloss finish. No need for 600. I would actually use a sanding sealer first, then primer, then paint, then varnish. The sealer will leave the surface glass smooth and seal the grain.

    My 2 c! 

  2. Indeed Steve. My post does not really reflect how frustrating that day was.

    I dropped a part and took ages on my knees to find it. As I was getting up, I knocked my hand on the bench and the part dropped again. Went on my knees again, this time could not find it. I am sure my hair are a lot more grey today!

     

    Kevin many thanks, also a big thank you to all that hit the like button

     

    Vaddoc

     

     

  3. Many thanks to all for your likes and comments.

    The last few days have been both busy and frustrating. Many things went wrong and correcting the issues was difficult. I also kept dropping the little complex pieces on the floor, I found most but not all so I had to re-do a few things. Then I found bigger issues.

     

    To start with, I made a few wooden sheaves. I did not want them to sit very high above the deck so I did not use shackles but used eyes directly soldered to the threaded rods. The soldering was quite tricky.

    20200624_135507.thumb.jpg.f0cd6d90f569c858ba8f7a12988ceb82.jpg

    Then I replaced the metal sheaves on the port side of the deck with the wooden ones. This was a ton of work as the space is tight and also I had to take down the sheets and blocks etc and then re-do them back. And all this in a heatwave.

     

    Then I installed the upper rail. After I had finished I realised it was wrong so had to redo it. Both the upper and lower rail will have a pair of hearts as tensioners. The lacing in the second pic is wrong, was corrected later

    20200624_210409.thumb.jpg.e19a5dac24e71deb04d409f36fcabf39.jpg

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    20200624_210506.thumb.jpg.e5d4b72e8a9001ab878d62b359718229.jpg

    I also installed the sheet for the top jib

    20200624_210514.thumb.jpg.db610ca82ee9849f01b694109898cc8b.jpg

    Then it was time to install the lower rail and disaster struck. The thin rope goes through holes in the poles but I had forgotten to drill through one of the poles! The next two photo show the missing hole

    20200624_210542.thumb.jpg.758b8ffafbf18c2b8c9a21f8a402cd54.jpg

    20200624_210558.thumb.jpg.da7c45f1522f973991bdf7a077a59a42.jpg

    This is 3 mm solid brass and only Tungsten drills will go through. No other option, I had to take down the upper rail again, take out the pole and drill it. This went well but I checked the other 5 poles that would go on the other side and one was also not drilled. During drilling, the carbide drill broke and stayed stuck in the hole. This is game over, the piece is trash. I re-did the piece which is pretty complex and I had my first soldering failure in a long time. I managed to save it though but with a lot of work and quite a lot of cursing. The swear box must be full by now...

     

    Then, I had to put the pole back, re-do the upper rail for the third time, then install the lower rail and call it a day.

     

    Some pictures

    20200625_180219.thumb.jpg.7893a579bb41e378ea4d0325eae1b311.jpg

    20200625_180229.thumb.jpg.1374b5faa8c65369756d711142de34b1.jpg

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    20200625_180307.thumb.jpg.279219fe81cb9f9ae3402e06b2e56456.jpg

    20200625_180313.thumb.jpg.36d2c1b93b33da4d15b1db15ad6fe7c6.jpg

    20200625_180323.thumb.jpg.92f164f0b12bcd2d5bfc928e9979709c.jpg

    20200625_180338.thumb.jpg.e9636e3417fc7a55922f6ff60c641929.jpg

    The Highfield lever is clear of any rope.

    20200625_180341.thumb.jpg.94cab29992665e51afe35e14c26da185.jpg

    And with a rope posing as backstay. The wire rope going to the stern is a temporary one

    20200625_180443.thumb.jpg.2f598f9d7ef5248d11cbdee25d46b1da.jpg

    20200625_180453.thumb.jpg.510b95439817b573d2470a0b85777469.jpg

     

    So the port side is done, except for the backstay which will be installed last and of course the main sheet which I am not sure how it will be arranged. Overall however there are many ropes everywhere which is what I was aiming for! The starboard side looks very empty...

    20200625_181453.thumb.jpg.4961798f088e3a8da806876ad22a388c.jpg

    Best wishes to all 

    Vaddoc

  4. Thank you all for your likes and comments.

    Moab, a pleasure!

    Keith, I have given up on soft solder and have not used my iron for a very longtime. Soft solder is plenty strong but I find silver solder a sharper and cleaner method. I use the small proxon torch. Rarely, due to the large scale I like working at, I have large brass pieces to solder. For these I have a massive torch. It needs a lot of care though as it can easily melt the brass or light up the whole garage!

  5. 7 hours ago, michael mott said:

    I'm sure you could add a couple of slabs of wood on either side

    😀😀

    ok Michael, I gave it another go!

     

    I fired up the computers and quickly designed a roller block for a 5 mm sheave and printed it out on plain paper.

    20200621_195614.thumb.jpg.5ae9be424a7233599bafc01cbaf412e1.jpg

    Then, the pattern was glued to a strip of wood, I think cherry, 1 mm or so

    20200621_200057.thumb.jpg.a87b65fceabea32231d5bc50e4012512.jpg

    The pieces were drilled with 0.9 mm drill for the 1 mm axle and 1.1 mm drill fro the 1.2 mm axle and the outline roughly cut

    20200621_200805.thumb.jpg.911a7eb80e85ea295fa0c7651cf60d0d.jpg

    Then they were sanded carefully

    20200621_201554.thumb.jpg.93c70f56f9e94944de6688e8e96795d2.jpg

    The axles were anealed, straightened and threaded.

    20200621_202415.thumb.jpg.817f3718ad59948eb08895f0a5b7956a.jpg

    an eye was silver soldered to a 2 mm brass tube

    20200621_203415.thumb.jpg.8fe9c5674f716006be6c106eaa006a5a.jpg

    20200621_203420.thumb.jpg.5c475efd3fa736927427003d85e597ba.jpg

    20200621_203553.thumb.jpg.ef765ddf1b940aac43824820d1aba37a.jpg

    then the tube was shaped and cut to the thickness of the sheave

    20200621_203905.thumb.jpg.98cd4897bd952bf31a3eb352d0120b89.jpg

    20200621_203915.thumb.jpg.e94bb64cbf205aa10fa395b3d8776245.jpg

    All the components ready for assembly

    20200621_204227.thumb.jpg.d91e27df9792d66137b0159a4051838e.jpg

    The sheave axle went in first, then the top end assembled and the ends trimmed and sanded flush.

    20200621_204333.thumb.jpg.8a637eca753af645eaae366ea6b2dd40.jpg

    20200621_204340.thumb.jpg.11253cec854d190bdb02d3995e1806ed.jpg

    20200621_204530.thumb.jpg.50ce90b26386dffb022d2d4bc965b737.jpg

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    20200621_204709.thumb.jpg.e0b0dd2fce5957fd03e72aacb107a521.jpg

    And came to life with Tung oil

    20200621_204918.thumb.jpg.841842f3930c8543c5283dc3bbda6a7b.jpg

    20200621_204927.thumb.jpg.314dcd48df1d58a56662d9d969ef847f.jpg

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    20200621_205110.thumb.jpg.2a26250f667f72c94a94ea139eb5e929.jpg

    I think that indeed it looks much better! The eye actually pivots and it works very smoothly. Many thanks Michael!

    20200621_205132.thumb.jpg.eead9216ab89bf015890f1c5d4336436.jpg

    I also installed the poles for the rails. It took a bit of work to drill and aline everything and I did not use any glue, only brass pins cut and the tip reformed. They are super solid.

    20200621_104738.thumb.jpg.eb0ef73596d633fed39f1a09f096cd6a.jpg

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    20200621_105229.thumb.jpg.085ad74ad27e66e47c0a937cb9cdd3b9.jpg

    I then installed the upper rope, one end shackled to the bowsprit, the other to an eye at the deck. I have also prepared two hearts for the middle to tension the rope. The red cloth is there to protect the boat from the dust in the garage.20200621_205223.thumb.jpg.879676b3691b5fa7c76990e301acbd64.jpg

    This is a great forum, many thanks to all for your likes, your valuable advice and encouragement.

     

    Regards

    Vaddoc

  6. Proper progress today so time for another post!

    Today was a frightening day. I drilled many massive holes on my deck, no room for failure, no turning back. 

     

     First of all, I made a number of deck fittings to tie and route lines. I ve been using a lot my new tap and die set so all fittings will be screwed and not glued. I also finally manage to sort out my pickling solution, I had forgotten that hydrogen peroxide is needed so all my brass pieces were coming out pink

    20200620_115708.thumb.jpg.2beec6cd39a97f41e3fa6715d21e6836.jpg

     

    Now despite using only blocks and not winches, the Deben is a contemporary boat and a really small one. So I thought that some kind of roller/metal sheave would be used for the jib sheets. So I made a few that actually work surprisingly well. Of course, if I change my mind I can simply unscrew and use blocks. I tried a few other designs but unfortunately this is the limit of my metal work.

    20200619_155650.thumb.jpg.911a27b408848287da302ca17eb2cee0.jpg

    20200619_155703.thumb.jpg.418f950a5e84e1266f2dad701872d857.jpg

    Next photo is the port staysail roller installed. The axle needs trimming

    20200620_115734.thumb.jpg.ed78057dce876cf764a7d98c55a03316.jpg

    20200620_115741.thumb.jpg.4eaf415a7faad7b519ded9402ef66c6d.jpg

    I installed a cleat at the side of the cabin and two on the coaming.

    The top jib will be sheeted without any blocks. The flying jib and stay sail will have a single block but it can easily be changed to any other configuration with more blocks.

    Then I installed the highfield lever and its sheave. The sheave will face quite a lot of pull so I used proper 1.2 mm brass screws to secure it on the deck. I may change the screws with hex bolts but it is not too important

    I also drilled 2 mm holes and installed the poles for the rails. This took a lot of head scratching as the rails (which will be ropes going through the poles) need to clear all other lines and components. I think it went well, I still need to drill 6 holes 0.6 mm wide for each pole at the base.

     

    Some photos showing the above

    20200620_211117.jpg.f90dbec888e9ab3c04efdde657b31e78.jpg

    20200620_211124.thumb.jpg.f5291d0763c98819c4742775505ff509.jpg

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    20200620_211146.thumb.jpg.f69ca2481224fb9725b2d93ff5583b55.jpg

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    20200620_211218.thumb.jpg.2d0225f84f9585a2217c363f28b2a894.jpg

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    20200620_211246.thumb.jpg.11c00e09c28fa5d0523d71a22ca1a6ed.jpg

    Everything seems to work together and although cramped, so far I ve found space for everything. The sheet for the top jib I do not think will be a problem. I have a vague idea for the mainsheet and I would like to avoid a traveller.

     

    Not far now! I still have no idea what I ll do with the boat when it's finished. 

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