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Posted

beautiful Wood shaping and joining work Michael,

 

that Skylight will look great

 

Nils

Current builds

-Lightship Elbe 1

Completed

- Steamship Ergenstrasse ex Laker Corsicana 1918- scale 1:87 scratchbuild

"Zeesboot"  heritage wooden fishing small craft around 1870, POB  clinker scratch build scale 1:24

Pilot Schooner # 5 ELBE  ex Wanderbird, scale 1:50 scratchbuild

Mississippi Sterwheelsteamer built as christmapresent for grandson modified kit build

Chebec "Eagle of Algier" 1753--scale 1:48-POB-(scratchbuild) 

"SS Kaiser Wilhelm der Grosse" four stacker passenger liner of 1897, blue ribbond awarded, 1:144 (scratchbuild)
"HMS Pegasus" , 16 gun sloop, Swan-Class 1776-1777 scale 1:64 from Amati plan 

-"Pamir" 4-mast barque, P-liner, 1:96  (scratchbuild)

-"Gorch Fock 2" German Navy cadet training 3-mast barque, 1:95 (scratchbuild) 

"Heinrich Kayser" heritage Merchant Steamship, 1:96 (scratchbuild)  original was my grandfathers ship

-"Bohuslän" , heritage ,live Swedish museum passenger steamer (Billings kit), 1:50 

"Lorbas", river tug, steam driven for RC, fictive design (scratchbuild), scale appr. 1:32

under restoration / restoration finished 

"Hjejlen" steam paddlewheeler, 1861, Billings Boats rare old kit, scale 1:50

Posted

Thanks for all the positive comments and likes it is very encouraging, and appreciated.

 

The recent file organization has been completed and during the process I was able to fix a few photo issues in some of the early posts, a couple of links have gone AWOL (the nature of the net it seems).

 

This evening I continued the work on the skylight.

 

The frame material has been roughed out for all four lights. these are the 3rd and 4th sets

 

post-202-0-22770200-1446954463_thumb.jpg

 

This is the second frame glued up.

 

post-202-0-10327400-1446954489_thumb.jpg

 

and some in situ shots.

 

post-202-0-93730400-1446954463_thumb.jpg

 

post-202-0-99898800-1446954464_thumb.jpg

 

post-202-0-22433300-1446954466_thumb.jpg

 

Once all the frames are assembled I will make a few more hinges the same way as the ones for the cabin doors, I will also add the wooden bars with the horizontal metal bars to protect the glass (lexan).

 

Michael

Current builds  Bristol Pilot Cutter 1:8;      Skipjack 19 foot Launch 1:8;       Herreshoff Buzzards Bay 14 1:8

Other projects  Pilot Cutter 1:500 ;   Maria, 1:2  Now just a memory    

Future model Gill Smith Catboat Pauline 1:8

Finished projects  A Bassett Lowke steamship Albertic 1:100  

 

Anything you can imagine is possible, when you put your mind to it.

Posted (edited)
Posted

Michael, It looks fantastic, beautiful work

 

Best Regards,

Pete

"may your sails be full of wind and the sun on your back"
 
Current Builds :

 

 

 

 

 Future Builds :
 

N.G Herreshoff 12 1/2 Scratch Build 3/4" = 1' - 0" Scale

 

Completed Builds :

 

Volvo 65 Farr Yacht Design

Herreshoff Alerion

Herreshoff Buzzards Bay 14

Volvo Open 70

 

 Member : 

 

The Herreshoff Registry                                  Montgomery Sailboat Owners Group       Peter Kunst Sailboat Models 
http://www.herreshoffregistry.org/                       http://www.msog.org/                      http://www.facebook.com/Peter-Kunst-Sailboat-Models-1524464774524480/ 

Posted

Thank you all for the positive feedback.

 

Here is a Step by Step of the preparation of the light frame for the skylight. The way of working at the computer desk is different that in the workshop in that I am only able to use small hand tools at the desk. With a little preparation a high level of accuracy can be accomplished with simple tools.

To be fair I started with a few strips that were prepared in the shop on the table saw.

 

the first task was to cut the profile to length, using the square vice that I use a great deal for both machine work and hand work. the design of the vice is almost the same as this one with the exception that mine has a dovetail slide and I made it myself as an apprentice 52 years ago.

 

post-202-0-22973300-1447015440_thumb.jpg

 

Next the lengths are squared up using the shooting board hooked onto the edge of the desk with a sanding stick instead of a block plane.

 

post-202-0-03905000-1447014576_thumb.jpg

 

The sanding stick has the sandpaper set in such a way that the sandpaper cannot wear away the shooting board by removing a strip from the bottom like this.

 

post-202-0-06508300-1447014579_thumb.jpg

 

I have a number of these sticks made from scraps of dimension lumber such as 2x4 the section varies depending on what I have available but I like to keep enough material so that is stays flat and square on the board. a little candle wax keeps them well lubricated on the bottom. I also generally use both sides each a different grit. I mark the ends for quick reference.

 

post-202-0-79573200-1447014579_thumb.jpg

 

To cut the 45 degree corners on the top and bottom rails I just clamped a steel 45 degree square to the shooting board.

 

post-202-0-32569500-1447014578_thumb.jpg

 

The way I use the board is to shift the work out a little so that I can see how much will be sanded off like this you can see there is a gap close to the stop.

 

post-202-0-54630100-1447014577_thumb.jpg

 

After sliding the stick back and forth a few strokes the stick ceases to cut like this

 

post-202-0-79634400-1447014576_thumb.jpg

 

Rinse and repeat as much as needed to remove the require amount, this works much faster that one would first think, I use this method far more that a powered sanding disk.

 

The next task is to cut away the areas on the vertical sides this is done by transferring the angle to them from the top and bottom rails then cutting away the waste with the jewelers saw.

 

post-202-0-63068400-1447016744_thumb.jpg

 

The cut pieces were then cleaned up with the square file that has 2 edges polished smooth as safe edges this is one of my favourite files.

 

post-202-0-29060600-1447014581_thumb.jpg

 

then they are ready to be glued up.

 

post-202-0-90513200-1447014581_thumb.jpg

 

Michael

 

 

 

 

 

 

 

 

 

 

 

 

 

Current builds  Bristol Pilot Cutter 1:8;      Skipjack 19 foot Launch 1:8;       Herreshoff Buzzards Bay 14 1:8

Other projects  Pilot Cutter 1:500 ;   Maria, 1:2  Now just a memory    

Future model Gill Smith Catboat Pauline 1:8

Finished projects  A Bassett Lowke steamship Albertic 1:100  

 

Anything you can imagine is possible, when you put your mind to it.

Posted

Your build is beautiful.  Thanks for showing how.

 

Bob

Every build is a learning experience.

 

Current build:  SS_ Mariefred

 

Completed builds:  US Coast Guard Pequot   Friendship-sloop,  Schooner Lettie-G.-Howard,   Spray,   Grand-Banks-dory

                                                a gaff rigged yawl,  HOGA (YT-146),  Int'l Dragon Class II,   Two Edwardian Launches 

 

In the Gallery:   Catboat,   International-Dragon-Class,   Spray

Posted

Druxey, Bob, Ian, Steve, thanks for your positive comments, and all who pressed the like button.

 

I finished rough sanding the four lights and am starting to work on the cleats with the bars that protects the Lexan.

 

post-202-0-19126400-1447183675_thumb.jpg

 

after cutting the cleats they were drilled with an .046 drill to accept some 3/64th brass rod 3/8 scale size.

 

post-202-0-08885300-1447183676_thumb.jpg

 

the cleats were then given an initial shaping, by stacking them on foundation with 2 sided tape to sand them

 

post-202-0-95969600-1447183676_thumb.jpg

 

after assembling the first one the bars looked a bit small so I up sized them to 1/2 inch (1/16) but did not want to re-drill the holes. after cutting the copper tube to length I inserted some 1/32 brass rod in each end and gave the tube a gentle squeeze with some round nosed pliers to hold the rods in place.

 

post-202-0-72398200-1447183677_thumb.jpg

 

post-202-0-72427600-1447183678_thumb.jpg

 

I am thinking that the copper looks better anyway.

 

Michael

Current builds  Bristol Pilot Cutter 1:8;      Skipjack 19 foot Launch 1:8;       Herreshoff Buzzards Bay 14 1:8

Other projects  Pilot Cutter 1:500 ;   Maria, 1:2  Now just a memory    

Future model Gill Smith Catboat Pauline 1:8

Finished projects  A Bassett Lowke steamship Albertic 1:100  

 

Anything you can imagine is possible, when you put your mind to it.

Posted

Beautiful work Michael, Wow that looks amazing

 

Best Regards,

Pete

"may your sails be full of wind and the sun on your back"
 
Current Builds :

 

 

 

 

 Future Builds :
 

N.G Herreshoff 12 1/2 Scratch Build 3/4" = 1' - 0" Scale

 

Completed Builds :

 

Volvo 65 Farr Yacht Design

Herreshoff Alerion

Herreshoff Buzzards Bay 14

Volvo Open 70

 

 Member : 

 

The Herreshoff Registry                                  Montgomery Sailboat Owners Group       Peter Kunst Sailboat Models 
http://www.herreshoffregistry.org/                       http://www.msog.org/                      http://www.facebook.com/Peter-Kunst-Sailboat-Models-1524464774524480/ 

Posted

John, Pete, thanks for following along and all who have visited and liked what I am doing.

 

In order to be able to set in the Lexan after every thing is varnished I needed to be able to fix the cleats with the bars afterwards, fortunately I had some very small brass flat head wood screws, I purchased them from Lee Valley

page 203 they are #0 x 1/4

Step 1 was to make a small self centering awl for transferring the hole position to the cleat. I used a bit of 3/16 steel hex stock I had on the rack.

 

post-202-0-38699800-1447219721_thumb.jpg

 

after they were marked I used the same awl to make the indent larger for the #60 drill

 

post-202-0-25106700-1447219722_thumb.jpg

 

the next pic shows all the tools for setting the holes.

 

post-202-0-15358500-1447219723_thumb.jpg

 

I did have to countersink the frames so that the screws had enough purchase on the cleats I did this with #33 drill just twirled it between my fingers.

 

post-202-0-02882300-1447219724_thumb.jpg

 

seems to hold well enough.

 

post-202-0-92758200-1447219724_thumb.jpg

 

post-202-0-88356500-1447219725_thumb.jpg

 

one down three more to go 

Current builds  Bristol Pilot Cutter 1:8;      Skipjack 19 foot Launch 1:8;       Herreshoff Buzzards Bay 14 1:8

Other projects  Pilot Cutter 1:500 ;   Maria, 1:2  Now just a memory    

Future model Gill Smith Catboat Pauline 1:8

Finished projects  A Bassett Lowke steamship Albertic 1:100  

 

Anything you can imagine is possible, when you put your mind to it.

Posted

Wow... Looks great, Michael. Sheer artistry.

Mark
"The shipwright is slow, but the wood is patient." - me

Current Build:                                                                                             
Past Builds:
 La Belle Poule 1765 - French Frigate from ANCRE plans - ON HOLD           Triton Cross-Section   

 NRG Hallf Hull Planking Kit                                                                            HMS Sphinx 1775 - Vanguard Models - 1:64               

 

Non-Ship Model:                                                                                         On hold, maybe forever:           

CH-53 Sikorsky - 1:48 - Revell - Completed                                                   Licorne - 1755 from Hahn Plans (Scratch) Version 2.0 (Abandoned)         

         

                                                                                                                                                                                                                                                                                                

Posted

Michael, I have finally caught up on your build and found your building of the sky light fantastic.  Wonderful workmanship.

David B

Posted

beautiful Work Michael,

 

that Skylight Looks great.

 

Nils

Current builds

-Lightship Elbe 1

Completed

- Steamship Ergenstrasse ex Laker Corsicana 1918- scale 1:87 scratchbuild

"Zeesboot"  heritage wooden fishing small craft around 1870, POB  clinker scratch build scale 1:24

Pilot Schooner # 5 ELBE  ex Wanderbird, scale 1:50 scratchbuild

Mississippi Sterwheelsteamer built as christmapresent for grandson modified kit build

Chebec "Eagle of Algier" 1753--scale 1:48-POB-(scratchbuild) 

"SS Kaiser Wilhelm der Grosse" four stacker passenger liner of 1897, blue ribbond awarded, 1:144 (scratchbuild)
"HMS Pegasus" , 16 gun sloop, Swan-Class 1776-1777 scale 1:64 from Amati plan 

-"Pamir" 4-mast barque, P-liner, 1:96  (scratchbuild)

-"Gorch Fock 2" German Navy cadet training 3-mast barque, 1:95 (scratchbuild) 

"Heinrich Kayser" heritage Merchant Steamship, 1:96 (scratchbuild)  original was my grandfathers ship

-"Bohuslän" , heritage ,live Swedish museum passenger steamer (Billings kit), 1:50 

"Lorbas", river tug, steam driven for RC, fictive design (scratchbuild), scale appr. 1:32

under restoration / restoration finished 

"Hjejlen" steam paddlewheeler, 1861, Billings Boats rare old kit, scale 1:50

Posted

I had to do some major catching up Michael.....I've been a bit busy of late.  good to see your back at the table...I must say,  you haven't missed a beat!  ;)

   it great to see her again....and under a warmer roof  ;)     the skylight looks super!  very nice work indeed!

I yam wot I yam!

finished builds:
Billings Nordkap 476 / Billings Cux 87 / Billings Mary Ann / Billings AmericA - reissue
Billings Regina - bashed into the Susan A / Andrea Gail 1:20 - semi scratch w/ Billing instructions
M&M Fun Ship - semi scratch build / Gundalow - scratch build / Jeanne D'Arc - Heller
Phylly C & Denny-Zen - the Lobsie twins - bashed & semi scratch dual build

Billing T78 Norden

 

in dry dock:
Billing's Gothenborg 1:100 / Billing's Boulogne Etaples 1:20
Billing's Half Moon 1:40 - some scratch required
Revell U.S.S. United States 1:96 - plastic/ wood modified / Academy Titanic 1:400
Trawler Syborn - semi scratch / Holiday Harbor dual build - semi scratch

Posted

Michael, I agree with all of the above

 

Best Regards,

Pete

"may your sails be full of wind and the sun on your back"
 
Current Builds :

 

 

 

 

 Future Builds :
 

N.G Herreshoff 12 1/2 Scratch Build 3/4" = 1' - 0" Scale

 

Completed Builds :

 

Volvo 65 Farr Yacht Design

Herreshoff Alerion

Herreshoff Buzzards Bay 14

Volvo Open 70

 

 Member : 

 

The Herreshoff Registry                                  Montgomery Sailboat Owners Group       Peter Kunst Sailboat Models 
http://www.herreshoffregistry.org/                       http://www.msog.org/                      http://www.facebook.com/Peter-Kunst-Sailboat-Models-1524464774524480/ 

Posted

Thanks again for all the positive feedback.

 

I gave the skylight parts a quick coat of Tung Oil last evening and am pleased with the results.

 

post-202-0-65635800-1447428859_thumb.jpg

 

post-202-0-67192900-1447428860_thumb.jpg

 

Today i shall see about the hinges and the other internal hardware and the Lexan.

 

Michael

Current builds  Bristol Pilot Cutter 1:8;      Skipjack 19 foot Launch 1:8;       Herreshoff Buzzards Bay 14 1:8

Other projects  Pilot Cutter 1:500 ;   Maria, 1:2  Now just a memory    

Future model Gill Smith Catboat Pauline 1:8

Finished projects  A Bassett Lowke steamship Albertic 1:100  

 

Anything you can imagine is possible, when you put your mind to it.

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